China Professional Rto Regenerative Thermal Oxidizer

Основна информация.

Model NO.  Amazing RTO

Type  Incinerator

Low Maintenance  100

Easy Operation 100

Energy Saving  100

High Efficiency  100

Trademark Ever-power

Transport Package  Overseas

Specification  111

Origin  China

HS Code  2221111

Описание на продукта

RTO

Регенеративен термичен окислител

Compared with traditional catalytic combustion, direct thermal oxidizer, RTO has the merits of high heating efficiency, low operation cost, and the ability to treat large flux low concentration waste gas. When VOCs concentration is high, secondary heat recycling can be realized, which will greatly reduce the operation cost. Because RTO can preheat the waste gas by levels through a ceramic heat accumulator, which could make the waste gas be completely heated and cracked with no dead corner(treatment efficiency>99%), which reduce the NOX in the Exhausting gas, if the VOC density >1500mg/Nm3, when the waste gas reach cracking area, it has been heated up to cracking temperature by heat accumulator, the burner will be closed under this condition.

RTO can be devided into chamber type and rotary type according to difference operation mode. Rotary type RTO has advantages in system pressure, temperature stability, investment amount, etc

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Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: Ever-power Pte Ltd is a thriving Hi-tech company, located in Zhejiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Нашата компания се фокусира върху проучването, проектирането, производството, инсталирането и пускането в експлоатация на система за третиране на органични отпадъчни газове с ЛОС и проект за обновяване и актуализиране на енергоспестяване и опазване на околната среда на линия за обработка на плоска стомана. Ние можем да предоставим на клиентите цялостни решения за опазване на околната среда, енергоспестяване, подобряване на качеството на продуктите и други аспекти.

Ние също така се занимаваме с различни резервни части и независимо оборудване за линия за цветно покритие, линия за поцинковане, линия за ецване, като валяк, съединител, топлообменник, рекуператор, въздушен нож, вентилатор, заварчик, изравнител на опън, кожен проход, разширителна фуга, срязване, фуги , шевна машина, горелка, лъчиста тръба, редуктор, редуктор и др.

Can regenerative thermal oxidizers be used for odor control in sewage treatment plants?

Regenerative thermal oxidizers (RTOs) are not commonly used for odor control in sewage treatment plants. While RTOs are effective in controlling gaseous pollutants, their application for odor control in wastewater treatment facilities has certain limitations and considerations.

Here are some key points to consider regarding the use of RTOs for odor control in sewage treatment plants:

• Nature of Odorous Compounds: Odors in sewage treatment plants are primarily caused by volatile organic compounds (VOCs) and sulfur compounds released during the treatment processes. RTOs are effective in treating VOCs, but they may not be specifically designed to address sulfur compounds, which can be challenging to control through thermal oxidation.
• Operating Temperature: RTOs require high operating temperatures for efficient pollutant destruction. However, the presence of sulfur compounds in sewage treatment plant emissions can lead to corrosion and fouling at elevated temperatures, potentially impacting the performance and lifespan of the RTO system.
• Complex Odor Mixture: Odors in sewage treatment plants are often complex mixtures of various compounds. RTOs are generally designed to treat specific target pollutants and may not be optimized for the treatment of the wide range of compounds present in sewage plant odors. A comprehensive odor control strategy typically involves multiple treatment techniques tailored to the specific odor profile.
• Alternative Odor Control Technologies: Sewage treatment plants typically employ a combination of dedicated odor control technologies such as biofilters, activated carbon adsorption systems, chemical scrubbers, or other specialized methods. These technologies are specifically designed for the removal of odorous compounds and are often more suitable and efficient for odor control in wastewater treatment facilities.
• Съответствие с разпоредбите: Odor emissions from sewage treatment plants are subject to regulatory requirements and local community sensitivities. Sewage treatment facilities need to comply with applicable regulations and implement effective odor control measures that are proven to be efficient in mitigating the specific odor issues associated with their operations.

In summary, while RTOs are effective for controlling gaseous pollutants, they are not commonly used as the primary odor control technology in sewage treatment plants. Sewage treatment facilities typically employ dedicated odor control technologies that are specifically designed for the removal of odorous compounds and can provide optimal performance and compliance with odor regulations.

Могат ли регенеративни термични окислители да се използват за третиране на емисии от фармацевтични процеси?

Да, регенеративни термични окислители (RTO) могат да се използват ефективно за третиране на емисии от фармацевтични процеси. Процесите на фармацевтично производство често генерират летливи органични съединения (ЛОС) и опасни замърсители на въздуха (HAP), които трябва да бъдат контролирани, за да отговарят на екологичните разпоредби и да гарантират качеството на въздуха. Ето някои ключови моменти относно използването на RTO за третиране на емисии от фармацевтични процеси:

• Контрол на емисиите: RTO са проектирани да постигнат висока ефективност на унищожаване на ЛОС и HAP. Тези замърсители се окисляват в RTO при високи температури, обикновено над 95% ефективност, превръщайки ги във въглероден диоксид (CO₂) и водна пара. Това гарантира ефективен контрол и намаляване на емисиите от фармацевтичните процеси.
• Съвместимост на процеса: RTO могат да бъдат интегрирани в изпускателните системи на различни фармацевтични процеси, като улавят и обработват емисиите, преди да бъдат изпуснати в атмосферата. RTO обикновено е свързан към технологичното оборудване или изпускателната тръба, позволявайки на въздуха, натоварен с ЛОС, да премине през окислителя за обработка.
• Гъвкавост: RTO предлагат гъвкавост при работа с широк диапазон от работни условия и замърсители. Фармацевтичните процеси могат да варират по отношение на дебита, температурата и състава на емисиите. RTO са проектирани да поемат тези вариации и да осигурят ефективно лечение дори при променливи условия.
• Възстановяване на топлина: RTO включват системи за топлообмен, които позволяват възстановяване и повторно използване на топлинна енергия. Топлообменниците в рамките на RTO улавят топлината от изходящите отработени газове и я прехвърлят към входящия технологичен въздух или газов поток. Този процес на възстановяване на топлината подобрява цялостната енергийна ефективност на системата и намалява необходимостта от допълнителен разход на гориво.
• Съответствие с разпоредбите: Фармацевтичните процеси са предмет на регулаторни изисквания за качество на въздуха и контрол на емисиите. RTO са в състояние да постигнат необходимата ефективност на унищожаване и могат да помогнат на фармацевтичните производители да спазват екологичните разпоредби. Използването на RTO демонстрира ангажираност към устойчиви практики и отговорно управление на емисиите във въздуха.

Важно е да се отбележи, че специфичният дизайн и конфигурация на RTO, както и характеристиките на фармацевтичните емисии, трябва да се вземат предвид при внедряването на RTO за конкретно приложение. Консултациите с опитни инженери или производители на RTO могат да осигурят ценна представа за правилното оразмеряване, интеграция и изисквания за ефективност за третиране на емисии от фармацевтични процеси.

В обобщение, RTO са подходяща и ефективна технология за третиране на емисии от фармацевтични процеси, осигуряващи висока ефективност на унищожаване, съвместимост с различни процеси, гъвкавост при работа с работни условия, възстановяване на топлината и съответствие с екологичните разпоредби.

How does a regenerative thermal oxidizer work?

A regenerative thermal oxidizer (RTO) operates through a cyclical process that involves several key steps. Here’s a detailed explanation of how an RTO works:

1. Inlet Plenum: The exhaust gases containing pollutants enter the RTO through the inlet plenum.

2. Heat Exchanger Beds: The RTO contains multiple heat exchanger beds filled with heat storage media, typically ceramic materials or structured packing. The heat exchanger beds are arranged in pairs.

3. Flow Control Valves: Flow control valves direct the airflow and control the direction of the exhaust gases through the RTO.

4. Combustion Chamber: The exhaust gases, now directed into the combustion chamber, are heated to a high temperature, typically between 1400°F (760°C) and 1600°F (870°C). This temperature range ensures effective thermal oxidation of the pollutants.

5. VOC Destruction: The high temperature in the combustion chamber causes the volatile organic compounds (VOCs) and other contaminants to react with oxygen, resulting in their thermal decomposition or oxidation. This process breaks down the pollutants into water vapor, carbon dioxide, and other harmless gases.

6. Heat Recovery: The hot, purified gases leaving the combustion chamber pass through the outlet plenum and flow through the heat exchanger beds that are in the opposite phase of operation. The heat storage media in the beds absorb heat from the outgoing gases, which preheats the incoming exhaust gases.

7. Cycle Switching: After a specific time interval, the flow control valves switch the airflow direction, allowing the heat exchanger beds that were preheating the incoming gases to now receive the hot gases from the combustion chamber. The cycle then repeats, ensuring continuous and efficient operation.

Advantages of a regenerative thermal oxidizer:

RTOs offer several advantages in industrial air pollution control:

1. High Efficiency: RTOs can achieve high destruction efficiencies, typically above 95%, effectively removing a wide range of pollutants.

2. Energy Recovery: The heat recovery mechanism in RTOs allows for significant energy savings. The preheating of incoming gases reduces the fuel consumption required for combustion, making RTOs energy-efficient.

3. Cost-effectiveness: Although the initial capital investment for an RTO can be significant, the long-term operational cost savings through energy recovery and high destruction efficiencies make it a cost-effective solution over the lifespan of the system.

4. Environmental Compliance: RTOs are designed to meet stringent emissions regulations and help industries comply with air quality standards and permits.

5. Versatility: RTOs can handle a wide range of process exhaust volumes and pollutant concentrations, making them suitable for various industrial applications.

Overall, a regenerative thermal oxidizer operates by utilizing heat recovery, high-temperature combustion, and cyclical flow control to effectively oxidize pollutants and achieve high destruction efficiencies while minimizing energy consumption.

Regenerative Thermal Oxidizer China Manufacturers – Ever-power Pte Ltd

In the era of growing environmental concerns and a pressing need for sustainable solutions, Ever-power Pte Ltd stands at the forefront as a leading manufacturer in China specializing in comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon emission reduction. With a profound commitment to cutting-edge technology and innovation, Ever-power Pte Ltd has emerged as a high-tech enterprise with a focus on thermal energy, combustion, sealing, and automatic control technologies.

Pioneering Excellence in VOCs Waste Gas Treatment

Ever-power Pte Ltd is dedicated to delivering high-end equipment solutions that pave the way for a greener and more sustainable future. Our core mission revolves around the efficient treatment of VOCs waste gas and harnessing the power of thermal energy to reduce carbon emissions, thus mitigating the impact of industrial operations on the environment.

Four Core Competencies

Our success and reputation in the industry are built upon four pillars of expertise:

1. Thermal Energy

Ever-power Pte Ltd has harnessed the immense potential of thermal energy in addressing VOCs waste gas treatment. Our cutting-edge thermal energy systems play a pivotal role in reducing carbon emissions and enhancing energy efficiency across various industrial sectors.

2. Combustion

Regenerative combustion technology is one of our cornerstones. We have developed state-of-the-art combustion systems that efficiently and safely eliminate organic matter, contributing to a cleaner environment and meeting stringent emission standards.

3. Sealing

Precision and reliability are paramount when it comes to VOCs waste gas treatment. Our advanced sealing technology ensures airtight operations, preventing any leakage and ensuring that your industrial processes meet the highest environmental standards.

4. Automatic Control

Ever-power Pte Ltd is committed to seamless automation. Our cutting-edge automatic control systems optimize the performance of your equipment, guaranteeing energy efficiency and reducing operational costs.

Advanced Simulation and Research

To stay at the forefront of the industry, Ever-power Pte Ltd boasts advanced capabilities in temperature field simulation and airflow field simulation modeling. This empowers us to design and optimize equipment for maximum efficiency.

Furthermore, our in-depth understanding of ceramic heat storage material properties and zeolite molecular sieve adsorption materials enables us to make informed decisions for your specific needs. We specialize in VOCs experimental testing, including high-temperature combustion oxidation characteristics of organic matter.

Zeolite Molecular Sieve Adsorption Technology

Ever-power Pte Ltd is committed to continuous innovation and research in zeolite molecular sieve adsorption technology. This cutting-edge approach allows us to efficiently capture and concentrate VOCs, ensuring a more effective treatment process while minimizing environmental impact.

A Hub for Technological Advancement

Our commitment to progress extends beyond our company. Ever-power Pte Ltd has established a technology research-sharing platform, promoting common technological advancements across the industry. We believe in fostering collaboration and knowledge sharing for a greener future.

Our Expert Team

At Ever-power Pte Ltd, our most valuable asset is our team of dedicated professionals. With over 360 employees, including more than 60 R&D technicians, we have the expertise and experience to tackle the most challenging industrial waste gas treatment scenarios. Our technical backbone includes:

• 3 researcher-level senior engineers
• 6 senior engineers
• 2 Ph.D.s in thermodynamics

This remarkable team forms the foundation of our ability to innovate and deliver cutting-edge solutions to our customers.

Основни продукти

Our core products are designed to revolutionize VOCs waste gas treatment and carbon reduction:

1. Rotary Regenerative Oxidation Incinerator (RTO)

Our RTO is a pinnacle of regenerative combustion technology. It efficiently removes organic pollutants from waste gas streams, ensuring compliance with environmental regulations while minimizing energy consumption.

2. Zeolite Molecular Sieve Adsorption and Concentration Runner

Our zeolite molecular sieve adsorption technology allows for the capture and concentration of VOCs with unmatched efficiency. This not only ensures compliance but also maximizes resource utilization and reduces environmental impact.

Comprehensive Solutions for a Sustainable Future

Ever-power Pte Ltd is not just a manufacturer; we are a partner in your journey towards a sustainable and eco-friendly future. With our expertise in environmental protection and thermal energy system engineering, we offer a range of comprehensive solutions for the treatment of industrial waste gas under various working conditions and carbon reduction through thermal energy utilization.

Our commitment to innovation, research, and collaboration with industry peers ensures that we stay ahead of the curve, delivering the most advanced and efficient solutions to our valued customers.

Заключение

In an era where environmental consciousness is paramount, Ever-power Pte Ltd stands as a beacon of hope, leading the charge in comprehensive VOCs waste gas treatment and carbon emission reduction. With our unwavering commitment to cutting-edge technology, expert team, and state-of-the-art facilities, we offer unmatched solutions for a greener and more sustainable future.

Join us in our mission to protect the environment, reduce carbon emissions, and pave the way for a brighter tomorrow. Contact Ever-power Pte Ltd today and discover how our innovative solutions can transform your industrial operations while contributing to a cleaner and healthier planet. Together, we can make a difference.

editor by CX 2023-09-08