China Professional Regenerative/Recuperative Thermal Oxidizer (RTO)

Основна информация.

Модел NO.

Невероятен RTO

Тип

Инсинератор

Икономия на енергия

100

Easy for Operation

100

Висока ефективност

100

Less Maintenance

100

Търговска марка

Бямазинг

Транспортен пакет

Overseas Wooden

Спецификация

180*24

Произход

Китай

Код по ХС

8416100000

Описание на продукта

RTO

Регенеративен термичен окислител

В сравнение с традиционното каталитично изгаряне; директен термичен окислител; RTO има предимствата на висока ефективност на отопление; ниски експлоатационни разходи; и способността за третиране на голям поток отпадъчни газове с ниска концентрация.; Когато концентрацията на ЛОС е висока,; може да се реализира вторично рециклиране на топлина; което значително ще намали оперативните разходи.; Тъй като RTO може предварително да загрява отпадъчния газ по нива чрез керамичен акумулатор на топлина; което може да накара отпадъчния газ да бъде напълно нагрят и напукан без мъртъв ъгъл (ефективност на третиране>99%);,;които намаляват NOX в отработения газ,; ако плътността на VOC >1500mg/Nm3,; когато отпадъчният газ достигне зоната на напукване; нагрят е до температура на напукване от топлинен акумулатор; при това условие горелката ще бъде затворена.;

RTO може да бъде разделен на камерен тип и ротационен тип според различния режим на работа.; Ротационен тип RTO има предимства в системното налягане; температурна стабилност,; сума на инвестицията; и т.н
 

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Адрес: 8 етаж, E1, сграда Pinwei, път Dishengxi, Yizhuang, ZheJiang, Китай

Тип бизнес: производител/фабрика, търговска компания

Бизнес диапазон: Електротехника и електроника, Индустриално оборудване и компоненти, Машини за производство и обработка, Металургия, Минерали и енергия

Сертифициране на системата за управление: ISO 9001, ISO 14001

Основни продукти: Rto, линия за цветно покритие, линия за поцинковане, въздушен нож, резервни части за производствена линия, машина за нанасяне на покритие, независимо оборудване, ролка за мивки, проект за обновяване, вентилатор

Представяне на компанията: ZheJiang Amazing Science & Technology Co., Ltd е процъфтяваща високотехнологична компания, разположена в зоната за икономическо и технологично развитие на ZheJiang (BDA). Придържайки се към концепцията за реалистични, иновативни, фокусирани и ефективни, нашата компания обслужва главно обработката на отпадъчни газове (ЛОС) промишлеността и металургичното оборудване на Китай и дори на целия свят. Разполагаме с напреднали технологии и богат опит в проекта за третиране на отпадъчни газове с летливи органични съединения, чието позоваване е успешно приложено в индустрията за покрития, каучук, електроника, печат и т.н. Също така имаме години натрупване на технологии в изследването и производството на плоски линия за обработка на стомана и притежава близо 100 примера за приложение.

Нашата компания се фокусира върху проучването, проектирането, производството, инсталирането и пускането в експлоатация на система за третиране на органични отпадъчни газове с ЛОС и проект за обновяване и актуализиране на енергоспестяване и опазване на околната среда на линия за обработка на плоска стомана. Ние можем да предоставим на клиентите цялостни решения за опазване на околната среда, енергоспестяване, подобряване на качеството на продуктите и други аспекти.

Ние също така се занимаваме с различни резервни части и независимо оборудване за линия за цветно покритие, линия за поцинковане, линия за ецване, като валяк, съединител, топлообменник, рекуператор, въздушен нож, вентилатор, заварчик, изравнител на опън, кожен проход, разширителна фуга, срязване, фуги , шевна машина, горелка, лъчиста тръба, редуктор, редуктор и др.

How much energy can be recovered by a regenerative thermal oxidizer?

The amount of energy that can be recovered by a regenerative thermal oxidizer (RTO) depends on several factors, including the design of the RTO system, the operating conditions, and the specific characteristics of the exhaust gases being treated. Generally, RTOs are known for their high energy recovery efficiency, and they can recover a significant portion of the thermal energy from the exhaust gases.

Here are some key factors that influence the energy recovery potential of an RTO:

• Heat Recovery System: The design and efficiency of the heat recovery system in the RTO significantly impact the amount of energy that can be recovered. RTOs typically use ceramic media beds or heat exchangers to capture and transfer heat between the exhaust gases and the incoming untreated gases. Well-designed heat exchangers with a large surface area and good thermal conductivity can enhance the energy recovery efficiency.
• Temperature Differential: The temperature difference between the exhaust gases and the incoming untreated gases affects the energy recovery potential. The greater the temperature differential, the higher the potential for energy recovery. RTOs operating at higher temperature differentials can recover more energy compared to those with smaller differentials.
• Flow Rates and Heat Capacity: The flow rates of the exhaust gases and incoming untreated gases, as well as their respective heat capacities, are important factors in determining the energy recovery capability. Higher flow rates and larger heat capacities result in more heat available for recovery.
• Process Specifics: The specific characteristics of the industrial process and the composition of the exhaust gases being treated can influence the energy recovery potential. For example, exhaust gases with high concentrations of volatile organic compounds (VOCs) or other combustible components can provide a higher energy recovery potential.
• Efficiency and System Optimization: The efficiency of the RTO system itself, including the combustion chamber, heat exchangers, and control mechanisms, also plays a role in the energy recovery. Well-maintained and optimized RTO systems can maximize the energy recovery potential.

While it is challenging to provide an exact numerical value for the energy recovery potential of an RTO, it is not uncommon for RTOs to achieve energy recovery efficiencies in the range of 90% or higher. This means that they can recover and reuse 90% or more of the thermal energy contained in the exhaust gases, significantly reducing the need for external fuel sources.

It’s important to note that the actual energy recovery achieved by an RTO will depend on the specific operating conditions, pollutant concentrations, and other factors mentioned above. Consulting with RTO manufacturers or conducting a detailed energy analysis can provide more accurate estimations of the energy recovery potential for a particular RTO system.

What are the typical construction materials used in regenerative thermal oxidizers?

Regenerative thermal oxidizers (RTOs) are constructed using various materials that can withstand the high temperatures, corrosive environments, and mechanical stresses encountered during operation. The choice of materials depends on factors such as the specific design, process conditions, and the types of pollutants being treated. Here are some typical construction materials used in RTOs:

• Heat Exchangers: The heat exchangers in RTOs are responsible for transferring heat from the outgoing exhaust gas to the incoming process air or gas stream. The construction materials for heat exchangers often include:
• Ceramic Media: RTOs commonly use structured ceramic media, such as ceramic monoliths or ceramic saddles. These materials have excellent thermal properties, high resistance to thermal shock, and good chemical resistance. Ceramic media provide a large surface area for efficient heat transfer.
• Metallic Media: Some RTO designs may incorporate metallic heat exchangers made from alloys such as stainless steel or other heat-resistant metals. Metallic media offer robustness and durability, particularly in applications with high mechanical stresses or corrosive environments.
• Combustion Chamber: The combustion chamber of an RTO is where the oxidation of pollutants takes place. The construction materials for the combustion chamber should be able to withstand the high temperatures and corrosive conditions. Commonly used materials include:
• Refractory Lining: RTOs often have refractory lining in the combustion chamber to provide thermal insulation and protection. Refractory materials, such as high-alumina or silicon carbide, are chosen for their high-temperature resistance and chemical stability.
• Steel or Alloys: The structural components of the combustion chamber, such as the walls, roof, and floor, are typically made of steel or heat-resistant alloys. These materials offer strength and stability while withstanding the high temperatures and corrosive gases.
• Ductwork and Piping: The ductwork and piping in an RTO transport the exhaust gas, process air, and auxiliary gases. The materials used for ductwork and piping depend on the specific requirements, but commonly used materials include:
• Mild Steel: Mild steel is often used for ductwork and piping in less corrosive environments. It provides strength and cost-effectiveness.
• Stainless Steel: In applications where corrosion resistance is crucial, stainless steel, such as 304 or 316 grades, may be used. Stainless steel offers excellent resistance to many corrosive gases and environments.
• Corrosion-Resistant Alloys: In highly corrosive environments, corrosion-resistant alloys like Hastelloy or Inconel may be employed. These materials provide exceptional resistance to a wide range of corrosive chemicals and gases.
• Insulation: Insulation materials are used to minimize heat loss from the RTO and ensure energy efficiency. Common insulation materials include:
• Ceramic Fiber: Ceramic fiber insulation offers excellent thermal resistance and low thermal conductivity. It is often used in RTOs to reduce heat loss and improve overall energy efficiency.
• Mineral Wool: Mineral wool insulation provides good thermal insulation and sound absorption properties. It is commonly used in RTOs to reduce heat loss and enhance safety.

It is important to note that the specific materials used in RTO construction may vary depending on factors such as the process requirements, temperature range, and corrosive nature of the gases being treated. Manufacturers of RTOs typically select appropriate materials based on their expertise and the specific application.

What are the benefits of using a regenerative thermal oxidizer?

A regenerative thermal oxidizer (RTO) is an advanced air pollution control technology used in industrial processes to remove volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other harmful emissions. The use of an RTO offers several benefits:

1. High Destruction Efficiency: RTOs are known for their high destruction efficiency, typically achieving over 99% destruction of VOCs and HAPs. This effectiveness ensures that the majority of harmful pollutants are eliminated, resulting in cleaner air emissions and compliance with environmental regulations.

2. Energy Efficiency: RTOs are designed to be energy-efficient systems. They utilize a regenerative process that recovers and preheats the incoming process air by capturing and transferring heat from the outgoing exhaust stream. This heat recovery mechanism significantly reduces the energy consumption of the system, making RTOs a cost-effective solution for air pollution control.

3. Cost Savings: The energy efficiency of RTOs translates into cost savings for industrial operations. By reducing fuel consumption and operating costs, businesses can achieve long-term financial benefits. Additionally, the high destruction efficiency of RTOs eliminates the need for additional downstream pollution control equipment, reducing capital and maintenance expenses.

4. Thermal Self-Sustainability: RTOs have the unique ability to sustain their operating temperature without the need for external fuel sources. Once the system reaches the desired operating temperature, the heat recovery process maintains the necessary thermal energy for oxidation. This self-sustainability reduces reliance on external fuel, enhances system reliability, and minimizes operational downtime.

5. Flexibility and Adaptability: RTOs are versatile and can be designed to accommodate a wide range of process exhaust volumes and pollutant concentrations. They can handle varying flow rates, inlet temperatures, and pollutant loadings, making them suitable for diverse industrial applications. RTOs can be customized to meet specific process requirements, ensuring optimal performance and adaptability.

6. Low Maintenance Requirements: RTOs are known for their low maintenance requirements. The absence of complex moving parts and the self-sustaining nature of the system contribute to minimal maintenance needs. Routine inspections, periodic checks, and basic preventive maintenance are usually sufficient to keep the RTO operating efficiently. This reduces downtime and maintenance costs for industrial facilities.

7. Environmental Compliance: By effectively removing VOCs, HAPs, and other pollutants, RTOs enable industrial facilities to achieve and maintain compliance with environmental regulations. This ensures that the emissions from the manufacturing or process operations meet the required air quality standards, protecting the environment and surrounding communities.

The benefits of using a regenerative thermal oxidizer, including high destruction efficiency, energy efficiency, cost savings, thermal self-sustainability, flexibility, low maintenance requirements, and environmental compliance, make it a preferred choice for many industries seeking effective and sustainable air pollution control solutions.

editor by Dream 2024-04-26