China Professional High Efficiency Regenerative Thermal Oxidizer – Rto for Exhausting Vocs

Основна информация.

Модел NO.

RTO

Тип

Environmental Monitoring Instrument

Main Function

Waste Gases Removal

Application

Chemical Industry

Brand

Raidsant

Clean Efficeincy

99.8%

Condition

New

Търговска марка

Raidsant

Транспортен пакет

Film Wrapped

Произход

ZheJiang China

Описание на продукта

HangZhou Raidsant Machinery Co.;,; Ltd.; is majored in developing and manufacturing innovativepowder cooling pelletizing machinery and related industrial waste gas treatment machine.; With nearly 20 years’ production history,; we have a good market in more than 20 provinces in China,; and some of our products were exported to Saudi Arabia,;Singapore,;Mexico,; Brazil,;Spain,; America,; Russia and Korea,; etc.;

Specifications:;

* More compact than the existing facilities 
* Low-operation costs 
* Long lifespan of facilities 
* No changes in pressure

Purpose:;

Energy-saving system that burns volatile organic compound (VOC); and waste gas by using heat,; and it collects over 99.;8% of waste heat of exhaust gas by using ceramic regenerative materials (catalyst); with large surface area and low-pressure loss.;

Applications:;

1.; Painting drying process
2.; metal printing process
3.; fiber drying process
4.; adhesive tape process
5.; waste treatment process
6.; semiconductor manufacturing process
7.; smoke,; confectionary and baking process
8.; petrochemical process,; 
9.; medicine and food manufacturing process,; 
10.; other VOC generating process

Merits:;

 *   More compact than the existing facilities
 *   No changes in pressure
 *   High-heat recovery rate (over 95%);
 *   Perfect VOC treatment (over 99.;8%);
  *  Long lifespan of facilities
  *  Low-operation costs
  *  Able to be manufactured in circle or quadrangle

General Descriptions and Features:; 

1.; Operating principle
 Operation method that continuously changing discharges by rotating the Rotary Valve

2.; Process Pressure Change
  No pressure change because wind direction changes in order by the Rotary Valve rotation

3.; Investment Costs
 Around 70% of Bed Type

4.; Installation Space
 It is single vessel so it is compact and requires less installation space.;

5.; Maintenance
 It is easy to maintain it because Rotary Valve is the only 1 moving part.;
 Rotary Valve’s sealing part is rarely worn out because it rotates at low speed.;

6.; Stability
No risks in the process because it is always opened even when the Rotary Valve has troubles.;

7.; Treatment Efficiency
 Treatment efficiency maintains because sealing part is rarely worn out even if it is operated for a long time.;

Address: No.3,Zhenxin Middle Road, Economic Development Zone,HangZhou,ZheJiang

Тип бизнес: производител/фабрика, търговска компания

Business Range: Chemicals, Electrical & Electronics, Manufacturing & Processing Machinery, Security & Protection

Management System Certification: ISO 9001

Main Products: Pelletizer, Flaker, Pastillator, Granulator, Chemical Pelletizer, Vocs

Company Introduction: HangZhou Raidsant Machinery Co., Ltd. ., previously called HangZhou Xinte Plastic Machinery Factory is majored in producing innovative plastic recycling machinery. With nearly 20 years′ experience, we have a good market in 20 provinces in China, and some of our products were exported to Indonesia, Russia and Vietnam, etc. Our main products include DZ Type Pastillator, waste tire recycling line, Big Calibre Plastic Pipe shredders recycling line, continuous annealing tin-coation machine, QX type PET, PE & hull washing line, SDP double rails plastic recycling crusher, SJ hot cutting granule making unit, PVC tube (cinquefoil) product line, PVC Odd-shaped material product line for door and window, granule product line in water and Shredder for plastics and recycling. We acquired 5 technical patents.

Our corpotation lays emphsis on thchnical reconstruction, imports advanced technology from home and abroad, and develops new products constantly. Our tenet is challenging for hight quality, offering the best products. We are making efforts to realize our slogan. Satisfying our customers is our everlasting pursuit.

We are looking for the oversea customers or agents. If you are interested in our proposal, please let us know which of our products is the most likely to appeal to you or your customers. We should be very grateful if you give us some ideas of the marketprospects for our products. We hope to hear favorable information from you soon! It is our goal that we wish we could buid a good relationship with you now or in the near future. Please do not hesitate to contact us if you have any question or request.

We also sincerely welcome you to our company to discuss business and negotiate with us. For further expanding our market and customers, our company welcomes customer from domestic and aboard in an new-brand gesture on the basis of full-new mangement conception—quality, honour, service. We are looking for ISO 90001 mangement quality system to meet with our customers requirement!

Как регенеративните термични окислители отговарят на разпоредбите за емисии?

Регенеративните термични окислители (RTO) са предназначени да помогнат на индустриите да спазват разпоредбите за емисии и стандартите за качество на въздуха. Те използват няколко механизма, за да гарантират съответствие:

• Ефективност на унищожаване на замърсители: RTOs са проектирани да постигат висока ефективност на унищожаване на замърсители, обикновено надвишаващи 99%. Това означава, че по-голямата част от летливите органични съединения (ЛОС) и опасните замърсители на въздуха (HAP), присъстващи в потоците от промишлени отработени газове, се унищожават ефективно, намалявайки техните емисии до нива, които отговарят или надвишават нормативните изисквания.
• Мониторинг и докладване на емисии: RTO често включват системи за мониторинг за измерване и записване на различни параметри, включително концентрации на замърсители, температура, скорости на въздушния поток и разлики в налягането. Тези системи позволяват на операторите непрекъснато да наблюдават работата на RTO и да гарантират съответствие с разпоредбите за емисии. Събраните данни могат да се използват за целите на докладване, за да се докаже съответствие с регулаторните органи.
• Съответствие с границите на емисиите: RTO са проектирани и експлоатирани, за да отговарят на специфични ограничения за емисии, определени от местни, регионални и национални регулаторни агенции. Тези ограничения на емисиите определят максимално допустимите концентрации или масови емисии на замърсители, които могат да бъдат изпуснати в атмосферата. RTO са оборудвани с контролни механизми, като горивни камери, системи за възстановяване на топлината и устройства за наблюдение, за постигане и поддържане на нивата на емисии в предписаните граници.
• Регулаторни стандарти и сертификати: RTO са проектирани и произведени в съответствие с индустриалните стандарти и насоки, като тези, определени от агенции и организации за опазване на околната среда. Съответствието с тези стандарти гарантира, че RTO отговарят на специфични критерии за ефективност, безопасност и контрол на емисиите. Освен това някои производители на RTO могат да получат сертификати или одобрения от регулаторните органи, за да потвърдят съответствието на оборудването си с разпоредбите за емисии.
• Периодични проверки и поддръжка: Редовните инспекции, поддръжката и оценките на ефективността са от съществено значение за осигуряване на непрекъснато съответствие с разпоредбите за емисии. Тези дейности помагат да се идентифицират всички потенциални проблеми или отклонения от изискваните нива на производителност и позволяват навременни коригиращи действия. Правилните практики за поддръжка, като почистване на топлообменници, подмяна на повредени компоненти и калибриране на устройствата за наблюдение, допринасят за поддържане на ефективността на RTO в контрола на емисиите.

Важно е да се отбележи, че спазването на разпоредбите за емисиите е споделена отговорност между индустрията, управляваща RTO, и регулаторните органи, контролиращи спазването на екологичните изисквания. Индустриите трябва да следват правилни работни процедури, да се придържат към ограниченията на емисиите и да поддържат RTO в съответствие с указанията на производителя и регулаторните изисквания, за да осигурят непрекъснато съответствие.

What are the startup and shutdown time requirements for a regenerative thermal oxidizer?

The startup and shutdown time requirements for a regenerative thermal oxidizer (RTO) can vary depending on several factors, including the specific design of the RTO, the size of the system, and the operating conditions. Here are some key points regarding the startup and shutdown time requirements for an RTO:

• Startup Time: The startup time for an RTO typically refers to the time it takes for the system to reach its operating temperature and stabilize for effective emission control. The startup time can range from several hours to several days, depending on the size of the RTO, the thermal capacity of the heat exchange media, and the desired operating temperature. During startup, the RTO gradually heats up the heat exchange beds or media using a burner system or other heating mechanisms until the desired temperature is reached.
• Shutdown Time: The shutdown time for an RTO refers to the time it takes to safely cool down the system and bring it to a complete stop. The shutdown time can also vary and may range from several hours to several days. During shutdown, the flow of exhaust gas is stopped, and the RTO initiates a cooling process to lower the temperature of the heat exchange media. Cooling mechanisms such as air or water may be used to expedite the cooling process and ensure safe operation.
• System Requirements: The specific startup and shutdown time requirements for an RTO are often determined by the process requirements, operational needs, and regulatory compliance. Some applications may require faster startup and shutdown times to accommodate frequent process changes, while others may prioritize energy efficiency and opt for longer startup and shutdown times to allow for heat recovery and minimize fuel consumption.
• Control Systems: Advanced control systems are typically employed to monitor and control the startup and shutdown processes of an RTO. These systems ensure that the temperature ramp-up and ramp-down rates are within safe limits and that the system operates efficiently and reliably during these phases.

It is essential to consult with RTO manufacturers or experienced engineers to determine the specific startup and shutdown time requirements for a particular RTO based on its design, size, and intended application. They can provide guidance on optimizing the startup and shutdown processes to meet the operational and regulatory needs while ensuring the safe and efficient operation of the RTO.

In summary, the startup and shutdown time requirements for an RTO can vary depending on factors such as system design, size, and operational considerations. Startup times can range from hours to days, while shutdown times can also vary. These requirements are tailored to meet the specific needs of the process and ensure effective emission control while maintaining operational safety.

Can a regenerative thermal oxidizer handle high-volume exhaust gases?

Yes, a regenerative thermal oxidizer (RTO) is capable of handling high-volume exhaust gases emitted from industrial processes. RTOs are designed to handle a wide range of flow rates, including high-volume exhaust streams. Here are the reasons why RTOs are suitable for handling high-volume exhaust gases:

1. Scalability: RTOs are highly scalable and can be designed to accommodate varying exhaust gas volumes. The size and capacity of an RTO can be customized to match the specific requirements of the industrial process. This scalability allows RTOs to handle high-volume exhaust gases effectively.

2. Modular Design: RTOs often feature a modular design that allows multiple units to be installed in parallel. This modular configuration enables the treatment of large exhaust gas volumes by operating multiple RTO units simultaneously. The modular approach provides flexibility and ensures efficient handling of high-volume exhaust gases.

3. Large Heat Exchange Surface: RTOs incorporate structured ceramic media beds that provide a large heat exchange surface area. The media beds efficiently transfer heat between the incoming and outgoing gas streams, facilitating the oxidation of VOCs. The large heat exchange surface area enables RTOs to effectively handle high-volume exhaust gases while maintaining the required combustion temperature.

4. Heat Recovery: RTOs are known for their energy-efficient operation due to their heat recovery capabilities. The heat recovery system within an RTO captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. This heat recovery mechanism minimizes the energy consumption required to maintain the combustion temperature, making RTOs well-suited for handling high-volume exhaust gases without significantly increasing energy costs.

5. Effective Flow Distribution: RTOs are engineered to ensure proper flow distribution within the system. The design includes appropriate ductwork, valves, and dampers to evenly distribute the exhaust gases across the ceramic media beds. Effective flow distribution prevents preferential flow paths and ensures that all exhaust gases receive sufficient residence time for complete VOC destruction, even in high-volume exhaust gas applications.

6. Advanced Control Systems: Modern RTOs are equipped with advanced control systems that optimize the performance of the system. These control systems monitor and regulate various parameters, including temperature, airflow, and valve sequencing. The control systems adapt to the fluctuating exhaust gas volumes and maintain the required combustion temperature, ensuring efficient handling of high-volume exhaust gases.

In summary, regenerative thermal oxidizers (RTOs) are capable of effectively handling high-volume exhaust gases. Their scalability, modular design, large heat exchange surface, heat recovery capabilities, effective flow distribution, and advanced control systems make RTOs well-suited for industrial processes that generate substantial exhaust gas volumes.

editor by CX 2024-04-08