Основна информация.
Модел NO.
Невероятен RTO
Тип
Инсинератор
Висока ефективност
100
Икономия на енергия
100
Ниска поддръжка
100
Лесна работа
100
Търговска марка
Бямазинг
Транспортен пакет
Зад граница
Спецификация
111
Произход
Китай
Код по ХС
2221111
Описание на продукта
RTO
Регенеративен термичен окислител
В сравнение с традиционното каталитично изгаряне; директен термичен окислител; RTO има предимствата на висока ефективност на отопление; ниски експлоатационни разходи; и способността за третиране на голям поток отпадъчни газове с ниска концентрация.; Когато концентрацията на ЛОС е висока,; може да се реализира вторично рециклиране на топлина; което значително ще намали оперативните разходи.; Тъй като RTO може предварително да загрява отпадъчния газ по нива чрез керамичен акумулатор на топлина; което може да накара отпадъчния газ да бъде напълно нагрят и напукан без мъртъв ъгъл (ефективност на третиране>99%);,;които намаляват NOX в отработения газ,; ако плътността на VOC >1500mg/Nm3,; когато отпадъчният газ достигне зоната на напукване; нагрят е до температура на напукване от топлинен акумулатор; при това условие горелката ще бъде затворена.;
RTO може да бъде разделен на камерен тип и ротационен тип според различния режим на работа.; Ротационен тип RTO има предимства в системното налягане; температурна стабилност,; сума на инвестицията; и т.н
RTO видове | Ефективност | Промяна на налягането (mmAq); | Размер | (макс.); Третиран обем | |
Ефективност на лечението | Ефективност на рециклиране на топлина | ||||
Ротационен тип RTO | 99% | 97% | 0-4 | малък (1 път); | 50000Nm3/h |
Трикамерен тип RTO | 99% | 97% | 0-10 | Голям (1.;5 пъти); | 100000Nm3/h |
Двукамерен тип RTO | 95% | 95% | 0-20 | средата (1.;2 пъти); | 100000Nm3/h |
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Адрес: 8 етаж, E1, сграда Pinwei, път Dishengxi, Yizhuang, ZheJiang, Китай
Тип бизнес: производител/фабрика, търговска компания
Бизнес диапазон: Електротехника и електроника, Индустриално оборудване и компоненти, Машини за производство и обработка, Металургия, Минерали и енергия
Сертифициране на системата за управление: ISO 9001, ISO 14001
Основни продукти: Rto, линия за цветно покритие, линия за поцинковане, въздушен нож, резервни части за производствена линия, машина за нанасяне на покритие, независимо оборудване, ролка за мивки, проект за обновяване, вентилатор
Представяне на компанията: ZheJiang Amazing Science & Technology Co., Ltd е процъфтяваща високотехнологична компания, разположена в зоната за икономическо и технологично развитие на ZheJiang (BDA). Придържайки се към концепцията за реалистични, иновативни, фокусирани и ефективни, нашата компания обслужва главно обработката на отпадъчни газове (ЛОС) промишлеността и металургичното оборудване на Китай и дори на целия свят. Разполагаме с напреднали технологии и богат опит в проекта за третиране на отпадъчни газове с летливи органични съединения, чието позоваване е успешно приложено в индустрията за покрития, каучук, електроника, печат и т.н. Също така имаме години натрупване на технологии в изследването и производството на плоски линия за обработка на стомана и притежава близо 100 примера за приложение.
Нашата компания се фокусира върху проучването, проектирането, производството, инсталирането и пускането в експлоатация на система за третиране на органични отпадъчни газове с ЛОС и проект за обновяване и актуализиране на енергоспестяване и опазване на околната среда на линия за обработка на плоска стомана. Ние можем да предоставим на клиентите цялостни решения за опазване на околната среда, енергоспестяване, подобряване на качеството на продуктите и други аспекти.
Ние също така се занимаваме с различни резервни части и независимо оборудване за линия за цветно покритие, линия за поцинковане, линия за ецване, като валяк, съединител, топлообменник, рекуператор, въздушен нож, вентилатор, заварчик, изравнител на опън, кожен проход, разширителна фуга, срязване, фуги , шевна машина, горелка, лъчиста тръба, редуктор, редуктор и др.
Are regenerative thermal oxidizers suitable for small-scale applications?
Regenerative thermal oxidizers (RTOs) are primarily designed for medium to large-scale industrial applications due to their specific characteristics and operational requirements. However, their suitability for small-scale applications depends on various factors:
- Process Exhaust Volume: The exhaust volume generated by the small-scale application plays a crucial role in determining the feasibility of using an RTO. RTOs are typically designed to handle high exhaust volumes, and if the exhaust volume from the small-scale application is too low, it may not be cost-effective or efficient to use an RTO.
- Capital and Operating Costs: RTOs can be expensive to purchase, install, and operate. The capital investment required for a small-scale application may not be justifiable when considering the relatively lower exhaust volumes and pollutant concentrations. Additionally, the operating costs, including energy consumption and maintenance, may outweigh the benefits for small-scale operations.
- Space Availability: RTOs require a significant amount of physical space for installation. Small-scale applications may have space limitations, making it challenging to accommodate the size and layout requirements of an RTO system.
- Regulatory Requirements: Small-scale applications may be subject to different regulatory requirements compared to larger industrial operations. The specific emission limits and air quality standards applicable to the small-scale application should be considered to ensure compliance. Alternative emission control technologies that are more suitable for small-scale applications, such as catalytic oxidizers or biofilters, may be available.
- Process Characteristics: The nature of the small-scale application’s exhaust stream, including the type and concentration of pollutants, can influence the choice of emission control technology. RTOs are most effective for applications with high concentrations of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). If the pollutant profile of the small-scale application is different, alternative technologies may be more appropriate.
While RTOs are generally more suitable for medium to large-scale applications, it’s important to assess the specific requirements, constraints, and cost-benefit analysis for each individual small-scale application before considering the use of an RTO. Alternative emission control technologies that are better suited for small-scale operations should also be evaluated.
What are the typical construction materials used in regenerative thermal oxidizers?
Regenerative thermal oxidizers (RTOs) are constructed using various materials that can withstand the high temperatures, corrosive environments, and mechanical stresses encountered during operation. The choice of materials depends on factors such as the specific design, process conditions, and the types of pollutants being treated. Here are some typical construction materials used in RTOs:
- Heat Exchangers: The heat exchangers in RTOs are responsible for transferring heat from the outgoing exhaust gas to the incoming process air or gas stream. The construction materials for heat exchangers often include:
- Ceramic Media: RTOs commonly use structured ceramic media, such as ceramic monoliths or ceramic saddles. These materials have excellent thermal properties, high resistance to thermal shock, and good chemical resistance. Ceramic media provide a large surface area for efficient heat transfer.
- Metallic Media: Some RTO designs may incorporate metallic heat exchangers made from alloys such as stainless steel or other heat-resistant metals. Metallic media offer robustness and durability, particularly in applications with high mechanical stresses or corrosive environments.
- Combustion Chamber: The combustion chamber of an RTO is where the oxidation of pollutants takes place. The construction materials for the combustion chamber should be able to withstand the high temperatures and corrosive conditions. Commonly used materials include:
- Refractory Lining: RTOs often have refractory lining in the combustion chamber to provide thermal insulation and protection. Refractory materials, such as high-alumina or silicon carbide, are chosen for their high-temperature resistance and chemical stability.
- Steel or Alloys: The structural components of the combustion chamber, such as the walls, roof, and floor, are typically made of steel or heat-resistant alloys. These materials offer strength and stability while withstanding the high temperatures and corrosive gases.
- Ductwork and Piping: The ductwork and piping in an RTO transport the exhaust gas, process air, and auxiliary gases. The materials used for ductwork and piping depend on the specific requirements, but commonly used materials include:
- Mild Steel: Mild steel is often used for ductwork and piping in less corrosive environments. It provides strength and cost-effectiveness.
- Stainless Steel: In applications where corrosion resistance is crucial, stainless steel, such as 304 or 316 grades, may be used. Stainless steel offers excellent resistance to many corrosive gases and environments.
- Corrosion-Resistant Alloys: In highly corrosive environments, corrosion-resistant alloys like Hastelloy or Inconel may be employed. These materials provide exceptional resistance to a wide range of corrosive chemicals and gases.
- Insulation: Insulation materials are used to minimize heat loss from the RTO and ensure energy efficiency. Common insulation materials include:
- Ceramic Fiber: Ceramic fiber insulation offers excellent thermal resistance and low thermal conductivity. It is often used in RTOs to reduce heat loss and improve overall energy efficiency.
- Mineral Wool: Mineral wool insulation provides good thermal insulation and sound absorption properties. It is commonly used in RTOs to reduce heat loss and enhance safety.
It is important to note that the specific materials used in RTO construction may vary depending on factors such as the process requirements, temperature range, and corrosive nature of the gases being treated. Manufacturers of RTOs typically select appropriate materials based on their expertise and the specific application.
How do regenerative thermal oxidizers handle start-up and shutdown procedures?
Regenerative thermal oxidizers (RTOs) have specific procedures for start-up and shutdown to ensure safe and efficient operation. These procedures are designed to optimize the performance of the RTO and minimize any potential risks. Here is an overview of how RTOs handle start-up and shutdown:
- Start-up Procedure: During start-up, the RTO goes through a series of steps to reach its operating temperature. The start-up procedure typically involves the following stages:
- Purge Stage: The RTO is purged with clean air or an inert gas to remove any potential flammable or explosive gases that may have accumulated during the shutdown period.
- Preheat Stage: The RTO’s heat exchangers are preheated using a burner or an auxiliary heat source. This gradually increases the temperature of the heat exchange media (typically ceramic or metallic beds) and the combustion chamber.
- Heat Soak Stage: Once the heat exchangers reach a certain temperature, the RTO enters the heat soak stage. In this stage, the heat exchangers are fully heated, and the RTO operates in a self-sustaining mode, with the combustion chamber temperature being maintained primarily by the heat released from the oxidation of pollutants in the exhaust gas.
- Normal Operation: After the heat soak stage, the RTO is considered to be in normal operation mode, where it maintains the desired operating temperature and treats the exhaust gas containing pollutants.
- Shutdown Procedure: The shutdown procedure of an RTO is aimed at safely and efficiently stopping the operation of the system. The procedure typically involves the following steps:
- Cool Down: The RTO is gradually cooled down by reducing the flow of the exhaust gas and the supply of combustion air. This helps to prevent thermal stress on the equipment and minimize the risk of fires or other safety hazards.
- Възстановяване на топлина: During the cool-down phase, the RTO may employ heat recovery techniques to capture and utilize the residual heat for other purposes, such as preheating incoming process air or water.
- Purge: Once the RTO has cooled down sufficiently, a purge cycle is initiated to remove any residual gases or contaminants from the system. This helps to ensure a clean and safe environment for maintenance activities or subsequent start-ups.
- Complete Shutdown: After the purge cycle, the RTO is considered to be in a fully shut-down state, and it can remain in this state until the next start-up is initiated.
It is important to note that the specific start-up and shutdown procedures for an RTO may vary depending on the design and manufacturer. Manufacturers typically provide detailed guidelines and instructions for operating their specific RTO models, and it is crucial to follow these guidelines to ensure safe and efficient operation.
editor by Dream 2024-10-08