Thermal Oxidizer System for Printing

Printing is an essential aspect of many industries. However, the printing process produces harmful emissions in the form of volatile organic compounds (VOCs). These VOCs can cause significant health and environmental hazards when released into the atmosphere. To mitigate these risks, many printing industries implement thermal oxidizer systems.

What is a Thermal Oxidizer System?

A термична окислителна система is a pollution control technology used to eliminate harmful VOCs from industrial exhaust streams. It works by increasing the temperature of the exhaust stream, causing the organic compounds to break down into carbon dioxide and water vapor, which are released into the atmosphere harmlessly.

Types of Thermal Oxidizer System

Regenerative Thermal Oxidizer (RTO)

RTO is a widely used thermal oxidizer system in the printing industry. It is designed to handle large airflows and high concentrations of VOCs. RTOs use ceramic heat exchangers to recover heat from the exhaust stream and transfer it to the incoming process air. This helps to minimize operating costs by reducing the amount of fuel required to maintain the system’s temperature.

Recuperative Thermal Oxidizer (RCO)

RCO is another thermal oxidizer system used in the printing industry. It is designed to handle low to medium concentrations of VOCs and lower airflows. RCOs use a heat exchanger to preheat the incoming process air and reduce the amount of fuel required to maintain the system’s temperature. However, RCOs are less energy-efficient than RTOs.

Benefits of Thermal Oxidizer System for Printing

Environmental Benefits

Thermal oxidizer systems help to protect the environment by reducing the amount of harmful VOCs released into the atmosphere. This helps to prevent air pollution, which can cause respiratory problems and other health issues.

Cost Savings

Implementing a thermal oxidizer system can help printing industries save money by reducing the amount of fuel required to maintain the system’s temperature. This can result in significant cost savings over time.

Compliance with Regulations

Many countries have regulations in place that require industries to control their emissions of harmful pollutants. Implementing a thermal oxidizer system can help printing industries comply with these regulations and avoid potential fines and legal issues.

Заключение

Thermal oxidizer systems are essential for printing industries that want to mitigate the risks associated with VOC emissions. RTOs and RCOs are two common types of thermal oxidizer systems used in the printing industry. By implementing a thermal oxidizer system, printing industries can protect the environment, save costs, and comply with regulations.

За нас

We are a high-end equipment manufacturing enterprise specialized in comprehensive management of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology. Our core technology team is from the Aerospace Liquid Rocket Engine Research Institute (Aerospace Six Institute), with more than 60 R&D technical personnel, including three senior engineers at the research fellow level and 16 senior engineers. We have four core technologies: thermal energy, combustion, sealing, and self-control. We have the ability to simulate temperature fields, air flow fields, model calculations, and the ability to test the properties of ceramic heat storage materials, molecular sieve adsorption materials, and high-temperature incineration and oxidation of VOCs organic compounds.

We have established an RTO technology research and development center and waste gas carbon reduction and engineering technology center in the ancient city of Xi’an, and a 30,000m2 production base in Yangling. The production and sales volume of RTO equipment ranks among the top in the world.

R&D Platform

Our R&D Platforms

Highly Efficient Combustion Control Technology Test Bench: This platform is used for testing and verifying the combustion control technology of the equipment, which can effectively improve the combustion efficiency of the equipment and reduce the emission of pollutants.
Стенд за изпитване на ефективност на адсорбция на молекулярно сито: This platform is used for testing and verifying the adsorption efficiency of molecular sieve materials, which can effectively improve the adsorption efficiency of the equipment and reduce the emission of pollutants.
Стенд за изпитване на високоефективна технология за керамично съхранение на топлина: This platform is used for testing and verifying the heat storage performance of ceramic heat storage materials, which can effectively improve the heat storage efficiency of the equipment and reduce energy consumption.
Изпитателен стенд за оползотворяване на отпадна топлина при ултрависока температура: This platform is used for testing and verifying the waste heat recovery system of the equipment, which can effectively improve the energy efficiency of the equipment and reduce energy consumption.
Gas Fluid Sealing Technology Test Bench: This platform is used for testing and verifying the sealing performance of the equipment, which can effectively prevent gas leaks and improve the safety of the equipment.

Company Honor

Our Patents and Honors

On core technologies, we have applied for 68 patents, including 21 invention patents, and the patented technologies basically cover key components. Among them, four invention patents, 41 utility model patents, six appearance patents, and seven software copyrights have been authorized.

Our Production Capacity

Автоматична производствена линия за бластиране и боядисване на стоманени плочи и профили: This production line is used for the surface treatment of raw materials and ensures the quality of the equipment.
Производствена линия за ръчно бластиране: This production line is used for the surface treatment of special-shaped workpieces and ensures the quality of the equipment.
Оборудване за отстраняване на прах и защита на околната среда: This equipment is used to purify the waste gas generated during production, which can effectively reduce the emission of pollutants.
Стая за автоматично боядисване: This equipment is used for automatic painting of workpieces, which can effectively improve the quality and efficiency of painting.
Сушилня: This equipment is used for drying workpieces, which can effectively improve the quality and efficiency of painting.

Производствен капацитет

We sincerely welcome customers to cooperate with us. Our advantages include:

Professional team with rich experience in the industry, providing high-quality equipment and services.
Advanced technology and strong R&D capability, ensuring the competitiveness of our equipment.
Strict quality control system and perfect after-sales service, ensuring the stable operation of the equipment.
Efficient and energy-saving equipment, effectively reducing customer production costs and improving production efficiency.
Flexible customization according to customer needs, providing personalized equipment solutions.
Global sales and service network, providing customers with timely and efficient services.

RTO Solutions

Автор: Мия

термоокислителна система за печат