用於列印和故障排除的 RTO

印刷的 RTO 故障排除

Printing is an essential part of many businesses and industries. However, it can also create hazardous air pollutants that can harm the environment and the health of workers. That’s why many printing companies use regenerative thermal oxidizers (RTOs) to control emissions and ensure compliance with government regulations. In this article, we’ll explore the benefits of RTOs for printing and troubleshooting.

什麼是RTO？

RTO stands for regenerative thermal oxidizer. It’s a type of air pollution control system that uses high temperatures to break down harmful pollutants into less harmful compounds, primarily carbon dioxide and water vapor. RTOs work by heating up the polluted air, which causes the pollutants to oxidize and break down into less harmful compounds. The purified air is then released into the atmosphere.

RTO（遠距印刷組織）在印刷業中如何運作？

在印刷業，即時排放控制裝置（RTO）用於控製印刷機、烘乾機和其他排放揮發性有機化合物（VOC）和有害空氣污染物（HAP）的設備。 RTO 在控制溶劑型油墨和塗料的排放方面尤其有效。溶劑型油墨含有 VOC，如果控制不當，會導致空氣污染和呼吸系統疾病。

When printing equipment emits polluted air, it’s collected and sent to the RTO. The RTO heats up the polluted air to temperatures between 815-980¡ãC (1500-1800¡ãF) and holds it in a combustion chamber for a few seconds to ensure complete oxidation. The purified air is then released into the atmosphere, and the RTO cycles to bring in more polluted air.

RTO 印刷的優勢

即時印刷服務 (RTO) 為印刷業帶來許多好處。以下列舉一些主要優點：

RTOs are highly effective at removing harmful pollutants from the air, ensuring compliance with government regulations and protecting the environment and workers’ health.
RTO 可靠性高，維護需求極低，長期來看可以減少停機時間並節省金錢。
RTO 具有節能特性，能夠回收氧化過程中產生的高達 95% 的熱量，從而降低營運成本。
RTO用途廣泛，可依不同印刷作業的具體需求進行客製化。

解決常見的RTO問題

雖然RTO通常都很可靠且維護需求極低，但偶爾也會出現問題。以下是一些常見的RTO問題及其故障排除方法：

低熱效率

如果RTO（餘熱回收裝置）回收的熱量不足，可能是由於熱交換器故障造成的。檢查熱交換器是否有洩漏或裂縫，如有必要，請更換。此外，也要確保RTO運作正常，且進出口溫度正確。

壓力下降過大

如果RTO（遠端蒸發器）壓力降過大，可能是由於入口過濾器或熱交換器堵塞，或閥門故障。請清潔過濾器和熱交換器，必要時進行更換。同時，檢查閥門運作情況，必要時進行更換。

火焰失效

如果RTO出現火焰熄滅，可能是由於點火系統故障、燃燒器噴嘴堵塞或閥門故障造成的。請檢查點火系統，清潔燃燒器噴嘴，必要時更換閥門。

結論

即時蒸發器 (RTO) 是印刷業控制排放和確保符合政府法規的重要工具。它們具有許多優勢，包括高效能、可靠、多功能和節能。透過排除常見的 RTO 問題，印刷企業可以確保其空氣污染控制系統的最佳性能，從而保護員工健康和環境。

介紹

We are a high-tech manufacturing enterprise specializing in comprehensive treatment of volatile organic compounds (VOCs) waste gas and carbon reduction and energy-saving technology. Our core technologies include the four core technologies of thermal energy, combustion, sealing, and automatic control. We have the ability to simulate the temperature field and air flow field, select ceramic heat storage materials, molecular sieve adsorption materials, and conduct high-temperature incineration and oxidation tests on VOCs organic substances. Our RTO technology R&D center and waste gas carbon reduction engineering technology center are located in Xi’an, and we have a production base of 30,000 square meters in Yangling. We are a leading manufacturing company in the world in terms of the production and sales of RTO equipment and molecular sieve rotary equipment. Our core technology team comes from the Aerospace Liquid Rocket Engine Research Institute (Aerospace 6th Institute). The company has more than 360 employees, including more than 60 R&D technical backbones, including three research-level senior engineers, six senior engineers, and 47 thermodynamic Ph.Ds. Our core products are rotary valve-type heat storage oxidation incinerators (RTOs) and molecular sieve adsorption concentration rotary wheels. Combined with our own environmental protection and thermal energy system engineering technology expertise, we can provide customers with comprehensive solutions for industrial waste gas treatment and carbon reduction and energy utilization for various operating conditions.