RTO Gas Treatment Pharmaceutical Industry

The RTO (Regenerative Thermal Oxidizer) gas treatment system plays a crucial role in the pharmaceutical industry. This advanced technology offers effective solutions for controlling air pollution and treating volatile organic compounds (VOCs) emitted during various pharmaceutical processes.

1. VOCs in the Pharmaceutical Industry

– VOCs are organic chemicals that can pose health risks and contribute to air pollution.

– In the pharmaceutical industry, VOCs are released during processes such as solvent evaporation, sterilization, and chemical reactions.

2. The Role of RTO Gas Treatment

– Xử lý khí RTO systems are designed to efficiently remove VOCs from exhaust gases.

– This technology uses high temperatures and a regenerative process to destroy VOCs and convert them into harmless byproducts.

3. Key Components of an RTO System

– The RTO system consists of an oxidizer, heat exchangers, combustion chambers, and control panels.

– The oxidizer contains ceramic media beds that alternate between the inlet and outlet streams to maximize heat recovery and minimize energy consumption.

4. Heat Recovery in RTO Systems

– Hệ thống RTOs are designed to recover and reuse the heat generated during the oxidation process.

– The heat exchangers transfer heat from the hot exhaust gases to the incoming VOC-laden air, reducing energy requirements.

5. Destruction Efficiency and VOC Removal

– RTO systems have high destruction efficiencies, typically exceeding 99%.

– VOC removal is achieved through thermal oxidation, where VOCs are decomposed into carbon dioxide and water vapor.

6. Advantages of RTO Gas Treatment

– RTO systems offer excellent emission control and comply with stringent environmental regulations.

– They are cost-effective in the long run due to energy recovery and reduced fuel consumption.

7. Applications of RTO in the Pharmaceutical Industry

– RTO gas treatment finds extensive use in pharmaceutical manufacturing facilities, laboratories, and research centers.

– It effectively treats VOC emissions from processes like drying, granulation, tablet coating, and solvent recovery.

8. Maintenance and Optimization of RTO Systems

– Regular maintenance, including inspections and cleaning, ensures optimal performance of RTO systems.

– Monitoring and adjusting operating parameters help maintain high destruction efficiencies and minimize downtime.

Chúng tôi là một doanh nghiệp công nghệ cao chuyên về xử lý toàn diện khí thải hợp chất hữu cơ dễ bay hơi (VOC) và công nghệ giảm carbon và tiết kiệm năng lượng cho sản xuất thiết bị cao cấp. Đội ngũ kỹ thuật cốt lõi của chúng tôi đến từ Viện nghiên cứu động cơ tên lửa lỏng hàng không vũ trụ (Viện hàng không vũ trụ thứ sáu); có hơn 60 kỹ thuật viên R&D, bao gồm 3 kỹ sư cao cấp ở cấp độ nghiên cứu viên và 16 kỹ sư cao cấp. Nó có bốn công nghệ cốt lõi: năng lượng nhiệt, đốt cháy, niêm phong và điều khiển tự động; nó có khả năng mô phỏng trường nhiệt độ và mô hình hóa và tính toán mô phỏng trường luồng không khí; nó có khả năng kiểm tra hiệu suất của vật liệu lưu trữ nhiệt gốm, lựa chọn vật liệu hấp phụ sàng phân tử và thử nghiệm các đặc tính đốt cháy và oxy hóa ở nhiệt độ cao của chất hữu cơ VOC. Công ty đã xây dựng một trung tâm nghiên cứu và phát triển công nghệ RTO và một trung tâm công nghệ kỹ thuật giảm carbon khí thải tại thành phố cổ Tây An và một cơ sở sản xuất 30.000m122 tại Dương Lăng. Khối lượng sản xuất và bán thiết bị RTO vượt xa trên thế giới.

In a different form of expression:
We are a cutting-edge technology company dedicated to addressing the challenges of volatile organic compounds (VOCs) waste gas treatment and carbon reduction in high-end equipment manufacturing. Our team of experts, hailing from the prestigious Aerospace Liquid Rocket Engine Research Institute, consists of more than 60 research and development technicians, including 3 senior engineers and 16 senior engineers. With core expertise in thermal energy, combustion, sealing, and automatic control, we possess advanced capabilities in simulating temperature fields, airflow modeling, and calculating. Furthermore, we excel in testing the performance of ceramic thermal storage materials, selecting molecular sieve adsorption materials, and conducting experiments on the high-temperature incineration and oxidation characteristics of VOCs organic matter. Our company has established RTO technology research and development centers and exhaust gas carbon reduction engineering technology centers in Xi’an, a city rich in history, as well as a large-scale production base spanning 30,000 square meters in Yangling. We are proud to lead the global market in the production and sales of RTO equipment.

– High-efficiency combustion control technology test bench: This test bench allows us to fine-tune the combustion process, ensuring optimal efficiency and minimizing emissions.
– Molecular sieve adsorption efficiency test bench: With this test bench, we can evaluate the effectiveness of different molecular sieve materials in capturing and removing VOCs from waste gas streams.
– High-efficiency ceramic thermal storage technology test bench: The test bench enables us to assess the performance of ceramic materials in storing and releasing thermal energy efficiently, contributing to overall energy savings.
– Ultra-high temperature waste heat recovery test bench: This test bench allows us to explore innovative solutions for harnessing and utilizing waste heat at extremely high temperatures, further enhancing energy efficiency.
– Gas fluid sealing technology test bench: With this test bench, we can verify the reliability and effectiveness of our gas fluid sealing technologies, ensuring minimal leakage and optimal system performance.


We have a wealth of patents and honors in our repertoire. Our core technologies have been protected by a total of 68 patent applications, including 21 invention patents, covering key components. Among them, we have been granted 4 invention patents, 41 utility model patents, 6 design patents, and 7 software copyrights.


Our production capabilities encompass:

– Steel plate and profile automatic shot blasting and painting production line: This automated line ensures optimal surface preparation and coating application, guaranteeing high-quality products.
– Manual shot blasting production line: With this line, we can effectively remove impurities and contaminants from various materials, ensuring their suitability for further processing.
– Dust removal and environmental protection equipment: Our advanced dust removal systems contribute to a cleaner and healthier working environment, meeting stringent environmental regulations.
– Automatic painting booth: This facility enables precise and efficient painting of various components and products, ensuring consistent quality and appearance.
– Drying room: Equipped with state-of-the-art drying technology, our drying room ensures thorough and efficient drying of materials, enhancing productivity and product quality.


We invite you to collaborate with us, and we assure you of the following advantages:

1. Cutting-edge technology: Our expertise in VOCs waste gas treatment and energy-saving technology sets us apart in the industry.
2. Experienced team: Our team of skilled technicians and engineers brings a wealth of knowledge and experience to every project.
3. Comprehensive solutions: We offer a range of comprehensive solutions tailored to meet your specific needs.
4. Advanced testing capabilities: Our state-of-the-art testing facilities ensure the reliability and performance of our products.
5. Strong patent portfolio: Our extensive patent portfolio demonstrates our commitment to innovation and technical excellence.
6. Proven track record: With numerous successful projects and satisfied clients, we have established a reputation for delivering high-quality results.


Tác giả: Miya