China Standard Regenerative/Recuperative Thermal Oxidizer (RTO)

Basic Info.

Model NO.

Amazing RTO

Type

Incinerator

Energy Saving

100

Easy for Operation

100

High Efficiency

100

Less Maintenance

100

Trademark

Bjamazing

Transport Package

Overseas Wooden

Specification

180*24

Origin

China

HS Code

8416100000

Product Description

RTO

Chất oxy hóa nhiệt tái sinh

Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;

RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc
 

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Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

Are regenerative thermal oxidizers noisy during operation?

Regenerative thermal oxidizers (RTOs) can generate noise during operation, but the noise levels are typically within acceptable limits and can be managed effectively. The noise produced by an RTO depends on various factors, including the specific design of the system, the size and type of fans or blowers used, and the velocity and pressure of the exhaust gases.

Here are some considerations regarding the noise produced by RTOs:

• Noise Control Measures: RTO manufacturers often incorporate noise control measures into the design of the system. These measures may include the use of silencers or sound-absorbing materials at strategic locations within the RTO to minimize noise propagation. By implementing these measures, the noise generated by the RTO can be reduced to acceptable levels.
• Location and Distance: The location of the RTO within the facility can impact the perceived noise levels. Placing the RTO in an area away from sensitive receptors, such as occupied spaces or noise-sensitive equipment, can help minimize the impact of noise on the facility’s occupants or neighboring properties.
• Enclosures and Insulation: Additional noise reduction can be achieved by enclosing the RTO in a soundproof housing or using insulation materials to dampen the noise. These enclosures or insulation can help contain and absorb the noise generated by the RTO, reducing its impact on the surrounding environment.
• Operational Considerations: Proper maintenance and regular inspections of the RTO are essential to ensure optimal performance and minimize noise generation. Malfunctioning components, worn-out bearings, or imbalanced fans can contribute to increased noise levels. By conducting routine maintenance and addressing any issues promptly, the noise levels can be kept under control.
• Regulatory Compliance: Noise regulations and guidelines may vary depending on the jurisdiction and the specific industrial sector. It is important to assess and comply with applicable noise regulations to ensure that the RTO’s operation meets the required noise limits.

Overall, while RTOs can produce noise during operation, appropriate design considerations, noise control measures, and compliance with applicable regulations can help mitigate the impact of the noise. Consulting with RTO manufacturers, acoustical engineers, or environmental consultants can provide valuable insights and recommendations for managing noise associated with RTO operation.

Can regenerative thermal oxidizers handle corrosive exhaust gases?

Regenerative thermal oxidizers (RTOs) can be designed to handle corrosive exhaust gases effectively. However, the ability of an RTO to handle corrosive gases depends on several factors, including the choice of construction materials, operating conditions, and the specific corrosive nature of the exhaust gases. Here are some key points regarding the handling of corrosive exhaust gases in RTOs:

• Material Selection: The selection of appropriate construction materials is crucial when dealing with corrosive gases. RTOs can be constructed using materials that offer high resistance to corrosion, such as stainless steel, corrosion-resistant alloys (e.g., Hastelloy, Inconel), or coated materials. The choice of materials depends on the specific corrosive compounds present in the exhaust gases and their concentrations.
• Corrosion-Resistant Coatings: In addition to selecting corrosion-resistant materials, applying protective coatings can enhance the resistance of the RTO components to corrosive gases. Coatings such as ceramic coatings, epoxy coatings, or acid-resistant paints can provide an extra layer of protection against corrosion.
• Temperature Control: Maintaining appropriate operating temperatures in the RTO can help mitigate the corrosive effects of the exhaust gases. Higher temperatures can promote the decomposition of corrosive compounds, reducing their corrosive potential. Additionally, operating at higher temperatures can enhance the self-cleaning effect and prevent the accumulation of corrosive deposits on the surfaces.
• Gas Conditioning: Prior to entering the RTO, the exhaust gases can undergo gas conditioning processes to reduce their corrosive nature. This may involve pre-treatment methods such as scrubbing or neutralization to remove or neutralize corrosive compounds and reduce their concentration.
• Monitoring and Maintenance: Regular monitoring of the RTO performance and periodic maintenance are essential to ensure the effective handling of corrosive exhaust gases. Monitoring systems can track variables such as temperature, pressure, and gas composition to detect any deviations that may indicate corrosion-related issues. Proper maintenance, including cleaning and inspection of the components, helps identify and address any corrosion concerns in a timely manner.

It is important to note that the corrosiveness of exhaust gases can vary significantly depending on the specific industrial process and the pollutants involved. Therefore, when designing an RTO for handling corrosive gases, it is advisable to consult with experienced engineers or RTO manufacturers who can provide guidance on the appropriate design considerations and material selection.

By employing suitable materials, coatings, temperature control, gas conditioning, and maintenance practices, RTOs can effectively handle corrosive exhaust gases while ensuring their long-term performance and durability.

Can a regenerative thermal oxidizer handle high-volume exhaust gases?

Yes, a regenerative thermal oxidizer (RTO) is capable of handling high-volume exhaust gases emitted from industrial processes. RTOs are designed to handle a wide range of flow rates, including high-volume exhaust streams. Here are the reasons why RTOs are suitable for handling high-volume exhaust gases:

1. Scalability: RTOs are highly scalable and can be designed to accommodate varying exhaust gas volumes. The size and capacity of an RTO can be customized to match the specific requirements of the industrial process. This scalability allows RTOs to handle high-volume exhaust gases effectively.

2. Modular Design: RTOs often feature a modular design that allows multiple units to be installed in parallel. This modular configuration enables the treatment of large exhaust gas volumes by operating multiple RTO units simultaneously. The modular approach provides flexibility and ensures efficient handling of high-volume exhaust gases.

3. Large Heat Exchange Surface: RTOs incorporate structured ceramic media beds that provide a large heat exchange surface area. The media beds efficiently transfer heat between the incoming and outgoing gas streams, facilitating the oxidation of VOCs. The large heat exchange surface area enables RTOs to effectively handle high-volume exhaust gases while maintaining the required combustion temperature.

4. Heat Recovery: RTOs are known for their energy-efficient operation due to their heat recovery capabilities. The heat recovery system within an RTO captures and preheats the incoming process air by utilizing the heat energy from the outgoing exhaust stream. This heat recovery mechanism minimizes the energy consumption required to maintain the combustion temperature, making RTOs well-suited for handling high-volume exhaust gases without significantly increasing energy costs.

5. Effective Flow Distribution: RTOs are engineered to ensure proper flow distribution within the system. The design includes appropriate ductwork, valves, and dampers to evenly distribute the exhaust gases across the ceramic media beds. Effective flow distribution prevents preferential flow paths and ensures that all exhaust gases receive sufficient residence time for complete VOC destruction, even in high-volume exhaust gas applications.

6. Advanced Control Systems: Modern RTOs are equipped with advanced control systems that optimize the performance of the system. These control systems monitor and regulate various parameters, including temperature, airflow, and valve sequencing. The control systems adapt to the fluctuating exhaust gas volumes and maintain the required combustion temperature, ensuring efficient handling of high-volume exhaust gases.

In summary, regenerative thermal oxidizers (RTOs) are capable of effectively handling high-volume exhaust gases. Their scalability, modular design, large heat exchange surface, heat recovery capabilities, effective flow distribution, and advanced control systems make RTOs well-suited for industrial processes that generate substantial exhaust gas volumes.

editor by Dream 2024-05-09