Basic Info.
Model NO.
Amazing RTO
Type
Incinerator
Low Maintenance
100
Easy Operation
100
Energy Saving
100
High Efficiency
100
Trademark
Bjamazing
Transport Package
Overseas
Specification
111
Origin
China
HS Code
2221111
Product Description
RTO
Chất oxy hóa nhiệt tái sinh
Compared with traditional catalytic combustion, direct thermal oxidizer, RTO has the merits of high heating efficiency, low operation cost, and the ability to treat large flux low concentration waste gas. When VOCs concentration is high, secondary heat recycle can be realized, which will greatly reduce the operation cost. Because RTO can preheat the waste gas by levels through ceramic heat accumulator, which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%),which reduce the NOX in the Exhausting gas, if the VOC density >1500mg/Nm3, when the waste gas reach cracking area, it has been heated up to cracking temperature by heat accumulator, the burner will be closed under this condition.
RTO can be devided into chamber type and rotary type according to difference operation mode. Rotary type RTO has advantages in system pressure, temperature stability, investment amount, etc
RTO types | Efficiency | Pressure change (mmAq) | Size | (max)Treatment volume | |
Treatment efficiency | Heat recycle efficiency | ||||
Rotary type RTO | 99 % | 97 % | 0-4 | small (1 time) | 50000Nm3/h |
Three chamber type RTO | 99 % | 97 % | 0-10 | Large (1.5times) | 100000Nm3/h |
Two chamber type RTO | 95 % | 95 % | 0-20 | middle (1.2times) | 100000Nm3/h |
Regenerative Thermal Oxidizer, Regenerative Thermal Oxidizer, Regenerative Thermal Oxidizer, Thermal Oxidizer, Thermal Oxidizer, Thermal Oxidizer, oxidizer, oxidizer, oxidizer, incinerator, incinerator, incinerator, waste gas treatment, waste gas treatment, waste gas treatment, VOC treatment, VOC treatment, VOC treatment, RTO, RTO, RTO, Rotary RTO, Rotary RTO, Rotary RTO, Chamber RTO, Chamber RTO, Chamber RTO
Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China
Business Type: Manufacturer/Factory, Trading Company
Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification: ISO 9001, ISO 14001
Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower
Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.
Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.
We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.
What are the limitations of regenerative thermal oxidizers?
While regenerative thermal oxidizers (RTOs) are widely used for air pollution control, they do have certain limitations that should be considered. Here are some key limitations of RTOs:
- High Capital Cost: RTOs typically have higher capital costs compared to other air pollution control technologies. The complexity of the regenerative heat exchanger system, which enables high energy efficiency, can contribute to the higher upfront investment required for RTO installation.
- Space Requirements: RTOs generally require a larger footprint compared to some other air pollution control devices. The presence of regenerative heat exchangers, combustion chambers, and associated equipment necessitates adequate space for installation. This can be a limitation for industries with limited available space.
- High Energy Consumption during Startup: RTOs require a certain amount of time and energy to reach their optimal operating temperature during startup. This initial energy consumption can be relatively high, and it is important to consider this aspect when planning the operational schedule and energy management of an RTO system.
- Limitations in Handling Low Concentration VOCs: RTOs may have limitations in effectively treating low concentration volatile organic compounds (VOCs). If the VOC concentrations in the exhaust gas are too low, the energy required to maintain the necessary temperature for oxidation may be higher than the energy released during the combustion process. In such cases, other air pollution control technologies or pre-concentration techniques may be more suitable.
- Particulate Matter Control: RTOs are not specifically designed for controlling particulate matter emissions. While they may provide some incidental removal of fine particulate matter, their removal efficiency for particulates is generally lower compared to dedicated particulate control devices such as fabric filters (baghouses) or electrostatic precipitators.
- Chemically Corrosive Gases: RTOs may not be suitable for treating exhaust gases containing highly corrosive compounds. The high temperatures within the RTO can accelerate corrosion of materials, and the presence of corrosive gases may require additional corrosion-resistant materials or alternative air pollution control technologies.
Despite these limitations, RTOs remain an effective and widely used technology for the destruction of gaseous pollutants in various industrial applications. It is important to evaluate the specific requirements, characteristics of the exhaust gases, and environmental regulations when considering the implementation of an RTO system.
What are the noise level requirements for regenerative thermal oxidizers in residential areas?
The noise level requirements for regenerative thermal oxidizers (RTOs) in residential areas can vary depending on local regulations and specific circumstances. RTOs are typically designed to minimize noise emissions to ensure compliance with applicable noise regulations and to avoid disturbances to nearby residents. Here are some key points regarding noise level requirements for RTOs in residential areas:
- Noise Regulations: Different regions or jurisdictions may have specific noise regulations that apply to industrial equipment, including RTOs. These regulations typically define permissible noise levels and may vary depending on the time of day (daytime versus nighttime) and the zoning of the area (residential, commercial, or industrial).
- Noise Assessment: Prior to installing an RTO in a residential area, it is common practice to conduct a noise assessment. This assessment evaluates the expected noise levels generated by the RTO and compares them against the applicable noise regulations. The assessment considers factors such as the equipment design, operating conditions, and distance from residential properties.
- Noise Mitigation: If the noise assessment indicates that the RTO may exceed the permissible noise levels, mitigation measures can be implemented. These measures may include the use of noise barriers or enclosures around the RTO, acoustic insulation, or the installation of sound-absorbing materials to reduce noise propagation. The goal is to ensure that the noise emissions from the RTO are within the acceptable limits specified by the regulations.
- Community Engagement: In some cases, community engagement and communication with nearby residents may be necessary to address concerns related to noise emissions. This can involve sharing information about the RTO’s design, operation, and noise mitigation measures to assure residents that their concerns are being addressed and that the RTO is in compliance with the applicable regulations.
It is important to note that specific noise level requirements and mitigation measures can vary depending on the local regulations and the unique characteristics of the residential area. Consulting with local authorities, environmental agencies, or acoustic specialists can provide guidance on the specific noise level requirements and mitigation strategies that apply to RTO installations in residential areas.
In summary, the noise level requirements for RTOs in residential areas are typically governed by local regulations. Conducting a noise assessment, implementing noise mitigation measures if necessary, and engaging with the community can help ensure compliance with noise regulations and minimize disturbances to nearby residents.
Can regenerative thermal oxidizers reduce odor emissions?
Regenerative thermal oxidizers (RTOs) are effective in reducing odor emissions from industrial processes. While their primary purpose is to control and destroy volatile organic compounds (VOCs) and hazardous air pollutants (HAPs), they can also effectively mitigate odorous compounds.
Here’s how RTOs contribute to odor reduction:
- Oxidation of Odorous Compounds: RTOs operate at high temperatures, typically ranging from 1,400 to 1,800 degrees Fahrenheit (760 to 980 degrees Celsius). These elevated temperatures facilitate the complete oxidation of odorous compounds, breaking them down into harmless byproducts, such as carbon dioxide and water vapor. The thermal oxidation process ensures the destruction of odor-causing molecules.
- High Destruction Efficiency: RTOs are designed to achieve high destruction efficiencies, often exceeding 99%. This means that the vast majority of odorous compounds are effectively eliminated during the combustion process, resulting in a significant reduction in odor emissions.
- Retention Time: RTOs provide a sufficiently long retention time for the exhaust gases within the combustion chamber. This allows for thorough mixing and residence time necessary for the complete oxidation of odorous compounds. The extended contact time ensures that the odorous molecules have sufficient exposure to the high temperatures, resulting in their destruction.
- Control of VOCs: Many odorous compounds are also VOCs. By effectively controlling and destroying VOC emissions, RTOs indirectly reduce odor emissions as well. The comprehensive destruction of VOCs prevents their release into the atmosphere, thereby minimizing the associated odors.
- Monitoring and Optimization: Proper monitoring and optimization of RTO operation can further enhance odor reduction. By continuously monitoring the process parameters, such as temperature, airflow, and pollutant concentrations, adjustments can be made to optimize the performance of the RTO and ensure effective odor control.
It’s important to note that while RTOs are effective in reducing odor emissions, the specific odor compounds and their concentrations in the exhaust stream can influence the overall odor control efficiency. Additionally, proper design, operation, and maintenance of the RTO are crucial for achieving optimal odor reduction.
editor by CX 2023-10-16