China Good quality Industrial Ceramics Honeycomb Ceramic for Regenerative Thermal Oxidizers Rto & Rco

Basic Info.

Material

Cordierite

Application

Industry, Food and Beverage, Medicine, Textile, Metallurgy

Type

Ceramic Filter

Filter Connector

Flat Connector

Filtration Grade

ULPA Filter

Activated Carbon Filter Type

Bulk Type

Trademark

SW

Transport Package

Carton

Specification

50x50x50, 100x100x50, 595x260x95

Origin

China

HS Code

3815120090

Product Description

Description:;
Carrier:; Ceramic honeycomb substrate (cordierite monolith); or metal honeycomb substrate (stainless steel crust and Fe-Cr-Al honeycomb body);.;

Technical Data:;
Material:;Cordierite,; mullite ceramics 
Size:;                                               
50x50x50,;100x100x50,;595x260x95
Working Temperature:;220°C-1100°C 
Channels:;Circular,; Square,; Rectangle
Cell Density:;                                     
50-400 CPSI                                      
Type:; Catalytic Converter
Usage:;
Catalytic Converter                                           
Application:;Enameled wire,; paint room,; waste gas treatment industry.;
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Regenerative Thermal/Catalytic Oxidizer (RTO/RCO); :;

Regenerated heat/catalytic oxidant (RTO/RCO);:; it is widely used in automotive coatings,; chemical industry,; electronic and electric manufacturing industry,; contact combustion system and other fields.;Ceramic honeycomb is designated as a structural regenerative medium for RTO/RCO.;
 

Advantage:;

1.; Various materials and specifications
2.; Products with different formulas can be customized according to customer requirements.;
3.; Small resistance loss
4.; Low thermal expansion coefficient
5.; Excellent crack resistance
6.; It can be customized to meet the emission standards of different countries.;
 

Applications:;

1.; It can be used as a heat exchanger in the RTO of the heat recovery device.;
2.; Can be used as a catalyst to purify automobile exhaust and motorcycle exhaust to remove odor.;
3.; Applicable to food service industry,; environmental protection industry,; metallurgy industry,; etc

Test Equipment:;

Particle size distribution tester
Aperture and specific surface meter
Metal distribution,; crystalline structure
Catalyst activity evaluation system

Production Equipment:;

Coating continuous microwave drying system
Slurry nanometer grinding preparation system
Slurry quantitative spraying system

RFQ:;

Q:;Are you a trading company or a manufacturer?

A:;We are professional manufacturer which has almost 20 years of experience in this industry.;

Q:;Can you produce according to the samples?

A:;Yes,;we can produce by your samples or technical drawings.;

Q:;Would it be possible for us to visit your factory?

A:;Sure,;we welcomed our customers visit our factory in any time.;

Q:;Will your company supply samples?

A:;Yes,;the sample expense will be deducted from the value of your order.;

Q:;What’s your payment terms?

A:;T/T,; L/C,; Western Union,; Money Gram,; are available for us.;

Q:;Delivery time for my order?

A:;Within 7-15 working days for your sample order; 20 working days for your bulk order( It depends on the models and quantity you are going to order);.;

Address: Room. 3902-2 TianAn CHINAMFG Town No. 228 Ling Lake Avenue, New Wu District, HangZhou City, ZheJiang Province, China.

Business Type: Manufacturer/Factory, Group Corporation

Business Range: Auto, Motorcycle Parts & Accessories, Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery

Management System Certification: ISO 9001, ISO 14001, ISO 20000, IATF16949

Main Products: Honeycomb Catalytic, Three Way Catalytic, Chemical Catalytic, Exhaust Filter, Industrial Catalytic

Company Introduction: Established in 2003, Sheung Well International Corp. Is a professional enterprise specialized in developing, manufacturing, selling automotive vehicles, Universal fuel engine and industrial three-way catalyst and converters, four-way converters. With independent intellectual property rights, its technology has been approved by ISO9001, TS16949 quality and management systems.

Sheung Well is an all-round designer and manufacturer who has a innovative and quality managing team mainly consists of doctorates and masters. Based on its cutting edge technology, rich experience and modern production and quality management skills, CHINAMFG is providing customers with first-class products and services.

Oriented in market, with innovation as its soul, centralized in serving the society, CHINAMFG lays emphasis on developing technology and products of controlling Exhaust emissions and other industrial catalysts. By providing customers with technology and supports of new products, it is committed to becoming the word-class all-around enterprise in catalyst circle from home and abroad.

Can regenerative thermal oxidizers handle variable pollutant concentrations?

Regenerative thermal oxidizers (RTOs) are designed to handle variable pollutant concentrations effectively. They are capable of accommodating fluctuations in pollutant concentrations without significant adverse effects on their performance or efficiency. The ability of RTOs to handle variable pollutant concentrations is one of the advantages that make them suitable for a wide range of industrial applications.

Here are some key points to consider regarding the capability of RTOs to handle variable pollutant concentrations:

• High Destruction Efficiency: RTOs are known for their high destruction efficiency, which refers to their ability to effectively destroy or oxidize the pollutants present in the exhaust gases. The combustion chamber within the RTO is designed to maintain a sufficiently high temperature to ensure complete oxidation of the pollutants, regardless of their concentration.
• Retention Time: RTOs are designed with a sufficient residence or retention time within the combustion chamber. This allows the exhaust gases to spend enough time in the high-temperature zone, ensuring that even pollutants with varying concentrations are adequately treated and oxidized.
• Heat Recovery: The heat recovery system in an RTO, typically using ceramic media beds or heat exchangers, plays a crucial role in handling variable pollutant concentrations. The heat recovery system helps maintain the required temperature and provides thermal energy to sustain the combustion process, even during periods of low pollutant concentrations.
• Dynamic Operation: RTOs are designed to operate dynamically, meaning they can adjust their operating parameters to accommodate changes in pollutant concentrations. They can modulate variables such as the flow rates of the exhaust gases and incoming untreated gases, the temperature setpoints, and the switching frequency of the beds to optimize performance under varying pollutant loads.
• Monitoring and Controls: RTOs are equipped with advanced monitoring and control systems that continuously monitor pollutant concentrations, temperature, and other relevant parameters. These systems enable real-time adjustments and optimization of the RTO operation to ensure effective treatment of variable pollutant concentrations.

While RTOs can handle variable pollutant concentrations, it’s important to note that extreme or highly fluctuating pollutant concentrations may require additional considerations. In some cases, pre-treatment methods such as dilution or conditioning of the exhaust gases may be employed to ensure optimal performance of the RTO.

Overall, RTOs are versatile and reliable systems that can effectively handle variable pollutant concentrations, providing efficient and consistent treatment of industrial emissions.

Can regenerative thermal oxidizers be used for treating emissions from pharmaceutical processes?

Yes, regenerative thermal oxidizers (RTOs) can be effectively used for treating emissions from pharmaceutical processes. Pharmaceutical manufacturing processes often generate volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) that need to be controlled to comply with environmental regulations and ensure air quality. Here are some key points regarding the use of RTOs for treating emissions from pharmaceutical processes:

• Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and HAPs. These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO₂) and water vapor. This ensures effective control and reduction of emissions from pharmaceutical processes.
• Process Compatibility: RTOs can be integrated into the exhaust systems of various pharmaceutical processes, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the process equipment or exhaust stack, allowing the VOC-laden air to pass through the oxidizer for treatment.
• Flexibility: RTOs offer flexibility in handling a wide range of operating conditions and pollutants. Pharmaceutical processes can vary in terms of flow rates, temperature, and composition of emissions. RTOs are designed to accommodate these variations and provide effective treatment even under fluctuating conditions.
• Heat Recovery: RTOs incorporate heat exchange systems that allow for the recovery and reuse of thermal energy. The heat exchangers within the RTO capture the heat from the outgoing exhaust gases and transfer it to the incoming process air or gas stream. This heat recovery process improves the overall energy efficiency of the system and reduces the need for additional fuel consumption.
• Compliance with Regulations: Pharmaceutical processes are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help pharmaceutical manufacturers comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the pharmaceutical emissions, should be considered when implementing an RTO for a specific application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for treating emissions from pharmaceutical processes.

In summary, RTOs are a suitable and effective technology for treating emissions from pharmaceutical processes, providing high destruction efficiencies, compatibility with various processes, flexibility in handling operating conditions, heat recovery, and compliance with environmental regulations.

How does a regenerative thermal oxidizer work?

A regenerative thermal oxidizer (RTO) is an advanced air pollution control device that operates through a cyclical process to remove volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other airborne contaminants from exhaust gases. Here’s a detailed explanation of how an RTO works:

1. Inlet Plenum: The exhaust gases containing pollutants enter the RTO through the inlet plenum.

2. Heat Exchanger Beds: The RTO contains multiple heat exchanger beds filled with heat storage media, typically ceramic materials or structured packing. The heat exchanger beds are arranged in pairs.

3. Flow Control Valves: Flow control valves direct the airflow and control the direction of the exhaust gases through the RTO.

4. Combustion Chamber: The exhaust gases, now directed into the combustion chamber, are heated to a high temperature, typically between 1400°F (760°C) and 1600°F (870°C). This temperature range ensures effective thermal oxidation of the pollutants.

5. VOC Destruction: The high temperature in the combustion chamber causes the VOCs and other contaminants to react with oxygen, resulting in their thermal decomposition or oxidation. This process breaks down the pollutants into water vapor, carbon dioxide, and other harmless gases.

6. Heat Recovery: The hot, purified gases leaving the combustion chamber pass through the outlet plenum and flow through the heat exchanger beds that are in the opposite phase of operation. The heat storage media in the beds absorb heat from the outgoing gases, which preheats the incoming exhaust gases.

7. Cycle Switching: After a specific time interval, the flow control valves switch the airflow direction, allowing the heat exchanger beds that were preheating the incoming gases to now receive the hot gases from the combustion chamber. The cycle then repeats, ensuring continuous and efficient operation.

Advantages of a regenerative thermal oxidizer:

RTOs offer several advantages in industrial air pollution control:

1. High Efficiency: RTOs can achieve high destruction efficiencies, typically above 95%, effectively removing a wide range of pollutants.

2. Energy Recovery: The heat recovery mechanism in RTOs allows for significant energy savings. The preheating of incoming gases reduces the fuel consumption required for combustion, making RTOs energy-efficient.

3. Cost-effectiveness: Although the initial capital investment for an RTO can be significant, the long-term operational cost savings through energy recovery and high destruction efficiencies make it a cost-effective solution over the lifespan of the system.

4. Environmental Compliance: RTOs are designed to meet stringent emissions regulations and help industries comply with air quality standards and permits.

5. Versatility: RTOs can handle a wide range of process exhaust volumes and pollutant concentrations, making them suitable for various industrial applications.

Overall, a regenerative thermal oxidizer operates by utilizing heat recovery, high-temperature combustion, and cyclical flow control to effectively oxidize pollutants and achieve high destruction efficiencies while minimizing energy consumption.

editor by CX 2023-09-27