China Professional Accumulator Ceramic for Thermal Oxidizer

Basic Info.

Model NO.

Amazing catalysis

Type

Incinerator

High Efficiency

100

Energy Saving

100

Excellent Material

100

Trademark

Bjamazing

Transport Package

Overseas Package

Specification

111

Origin

China

HS Code

111111

Product Description

Accumulator Ceramic

RTO adopt ceramic accumulator, which has excellent heat storage performance, less heat loss and high efficiency in heat exchanging .

Ceramic accumulating body adopts LANTEC MLM series product, which embodies the merits of large specific surface area, small resistance, large heat volume, heat resistance can up to 1200ºC, high anti-acid fastness, small water absorption, small thermal expansion coefficient, better anti-cracking ability, long lifet Specification

High Temperature Air Combustion Technology(HTAC) have dual effects on energy saving and environment protection. Comparing with the conventional combustion technology, CHINAMFG will save approximately 20-50% fuels, decrease  the oxidation and lgnition loss by 20%,reduce NOx emissions by 40% and bring up the production output > 20%.

ceramic accumulator, ceramic accumulator, ceramic accumulator, honeycomb 

Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China

Business Type: Manufacturer/Factory, Trading Company

Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy

Management System Certification: ISO 9001, ISO 14001

Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower

Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.

Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.

We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.

How much energy can be recovered by a regenerative thermal oxidizer?

The amount of energy that can be recovered by a regenerative thermal oxidizer (RTO) depends on several factors, including the design of the RTO system, the operating conditions, and the specific characteristics of the exhaust gases being treated. Generally, RTOs are known for their high energy recovery efficiency, and they can recover a significant portion of the thermal energy from the exhaust gases.

Here are some key factors that influence the energy recovery potential of an RTO:

• Heat Recovery System: The design and efficiency of the heat recovery system in the RTO significantly impact the amount of energy that can be recovered. RTOs typically use ceramic media beds or heat exchangers to capture and transfer heat between the exhaust gases and the incoming untreated gases. Well-designed heat exchangers with a large surface area and good thermal conductivity can enhance the energy recovery efficiency.
• Temperature Differential: The temperature difference between the exhaust gases and the incoming untreated gases affects the energy recovery potential. The greater the temperature differential, the higher the potential for energy recovery. RTOs operating at higher temperature differentials can recover more energy compared to those with smaller differentials.
• Flow Rates and Heat Capacity: The flow rates of the exhaust gases and incoming untreated gases, as well as their respective heat capacities, are important factors in determining the energy recovery capability. Higher flow rates and larger heat capacities result in more heat available for recovery.
• Process Specifics: The specific characteristics of the industrial process and the composition of the exhaust gases being treated can influence the energy recovery potential. For example, exhaust gases with high concentrations of volatile organic compounds (VOCs) or other combustible components can provide a higher energy recovery potential.
• Efficiency and System Optimization: The efficiency of the RTO system itself, including the combustion chamber, heat exchangers, and control mechanisms, also plays a role in the energy recovery. Well-maintained and optimized RTO systems can maximize the energy recovery potential.

While it is challenging to provide an exact numerical value for the energy recovery potential of an RTO, it is not uncommon for RTOs to achieve energy recovery efficiencies in the range of 90% or higher. This means that they can recover and reuse 90% or more of the thermal energy contained in the exhaust gases, significantly reducing the need for external fuel sources.

It’s important to note that the actual energy recovery achieved by an RTO will depend on the specific operating conditions, pollutant concentrations, and other factors mentioned above. Consulting with RTO manufacturers or conducting a detailed energy analysis can provide more accurate estimations of the energy recovery potential for a particular RTO system.

What is the impact of regenerative thermal oxidizers on greenhouse gas emissions?

Regenerative thermal oxidizers (RTOs) play a significant role in reducing greenhouse gas emissions. They are effective in mitigating the release of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs), which are major contributors to greenhouse gas emissions and air pollution. Here are some key points regarding the impact of RTOs on greenhouse gas emissions:

• VOC and HAP Destruction: RTOs are designed to achieve high destruction efficiencies for VOCs and HAPs. These pollutants, which are often emitted from industrial processes, are oxidized within the RTO at high temperatures, typically above 95% efficiency. By converting these pollutants into carbon dioxide (CO₂) and water vapor, RTOs prevent their release into the atmosphere, thereby reducing greenhouse gas emissions.
• Carbon Neutrality: While RTOs do produce CO₂ as a byproduct of the oxidation process, the net impact on greenhouse gas emissions is considered minimal. This is because the CO₂ generated by the RTO is derived from the VOCs and HAPs, which are themselves carbon-based compounds. The combustion of these pollutants in the RTO represents the conversion of carbon from one form to another, rather than introducing new carbon into the atmosphere. As a result, the overall carbon footprint is often considered neutral.
• Energy Efficiency: RTOs are designed to maximize energy efficiency by utilizing regenerative heat exchange systems. These systems recover and reuse a significant portion of the thermal energy from the exhaust gases, reducing the need for additional fuel consumption. By operating with high energy efficiency, RTOs help reduce the overall energy demand and associated greenhouse gas emissions from the facility.
• Compliance with Regulations: RTOs are frequently used in industrial applications to meet regulatory requirements for emissions control. By implementing RTOs, industries can achieve compliance with stringent air quality regulations and reduce their greenhouse gas emissions. Governments and environmental agencies often encourage or mandate the installation of RTOs to promote sustainable practices and minimize the environmental impact of industrial activities.

It is important to note that the specific impact of RTOs on greenhouse gas emissions can vary depending on factors such as the type and concentration of pollutants being treated, the operating conditions of the RTO, and the overall energy efficiency of the facility. Additionally, it is crucial to properly operate and maintain RTOs to ensure optimal performance and emissions control.

Overall, RTOs contribute to the reduction of greenhouse gas emissions by effectively controlling and destroying VOCs and HAPs, promoting energy efficiency, and facilitating compliance with environmental regulations.

Are regenerative thermal oxidizers environmentally friendly?

Regenerative thermal oxidizers (RTOs) are considered environmentally friendly air pollution control devices due to several reasons:

• High Efficiency in Pollutant Destruction: RTOs are highly efficient in destroying pollutants, including volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). They typically achieve destruction efficiencies exceeding 99%. This means that the vast majority of harmful pollutants are converted into harmless byproducts, such as carbon dioxide and water vapor.
• Compliance with Emission Regulations: RTOs help industries comply with stringent air quality regulations and emission limits set by environmental agencies. By effectively removing pollutants from industrial exhaust streams, RTOs help reduce the release of harmful substances into the atmosphere, contributing to improved air quality.
• Minimal Secondary Pollutant Formation: RTOs minimize the formation of secondary pollutants. The high temperatures within the combustion chamber promote the complete oxidation of pollutants, preventing the formation of uncontrolled byproducts, such as dioxins and furans, which can be more harmful than the original pollutants.
• Energy Efficiency: RTOs incorporate heat recovery systems that improve energy efficiency. They capture and utilize the heat generated during the oxidation process to preheat the incoming process air, reducing the energy requirements for heating. This energy recovery feature helps minimize the overall environmental impact of the system.
• Reduction of Greenhouse Gas Emissions: By effectively destroying VOCs and HAPs, RTOs contribute to the reduction of greenhouse gas emissions. VOCs are significant contributors to the formation of ground-level ozone and are associated with climate change. By eliminating VOC emissions, RTOs help mitigate the environmental impact associated with these pollutants.
• Applicability to Various Industries: RTOs are widely applicable across different industries and processes. They can handle a wide range of exhaust volumes, pollutant concentrations, and variations in gas composition, making them versatile and adaptable to various industrial applications.

While RTOs offer significant environmental benefits, it’s important to note that their overall environmental performance depends on proper design, operation, and maintenance. Regular inspections, maintenance, and adherence to manufacturer’s guidelines are crucial to ensuring the continued effectiveness and environmental friendliness of RTOs.

editor by CX 2023-10-12