China best High Efficiency Regenerative Thermal Oxidizer – Rto for Exhausting Vocs

Basic Info.

Model NO.

RTO

Type

Environmental Monitoring Instrument

Main Function

Waste Gases Removal

Application

Chemical Industry

Brand

Raidsant

Clean Efficeincy

99.8%

Condition

New

Trademark

Raidsant

Transport Package

Film Wrapped

Origin

ZheJiang China

Product Description

HangZhou Raidsant Machinery Co.;,; Ltd.; is majored in developing and manufacturing innovativepowder cooling pelletizing machinery and related industrial waste gas treatment machine.; With nearly 20 years’ production history,; we have a good market in more than 20 provinces in China,; and some of our products were exported to Saudi Arabia,;Singapore,;Mexico,; Brazil,;Spain,; America,; Russia and Korea,; etc.;

Specifications:;

* More compact than the existing facilities 
* Low-operation costs 
* Long lifespan of facilities 
* No changes in pressure

Purpose:;

Energy-saving system that burns volatile organic compound (VOC); and waste gas by using heat,; and it collects over 99.;8% of waste heat of exhaust gas by using ceramic regenerative materials (catalyst); with large surface area and low-pressure loss.;

Applications:;

1.; Painting drying process
2.; metal printing process
3.; fiber drying process
4.; adhesive tape process
5.; waste treatment process
6.; semiconductor manufacturing process
7.; smoke,; confectionary and baking process
8.; petrochemical process,; 
9.; medicine and food manufacturing process,; 
10.; other VOC generating process

Merits:;

 *   More compact than the existing facilities
 *   No changes in pressure
 *   High-heat recovery rate (over 95%);
 *   Perfect VOC treatment (over 99.;8%);
  *  Long lifespan of facilities
  *  Low-operation costs
  *  Able to be manufactured in circle or quadrangle

General Descriptions and Features:; 

1.; Operating principle
 Operation method that continuously changing discharges by rotating the Rotary Valve

2.; Process Pressure Change
  No pressure change because wind direction changes in order by the Rotary Valve rotation

3.; Investment Costs
 Around 70% of Bed Type

4.; Installation Space
 It is single vessel so it is compact and requires less installation space.;

5.; Maintenance
 It is easy to maintain it because Rotary Valve is the only 1 moving part.;
 Rotary Valve’s sealing part is rarely worn out because it rotates at low speed.;

6.; Stability
No risks in the process because it is always opened even when the Rotary Valve has troubles.;

7.; Treatment Efficiency
 Treatment efficiency maintains because sealing part is rarely worn out even if it is operated for a long time.;

Address: No.3,Zhenxin Middle Road, Economic Development Zone,HangZhou,ZheJiang

Business Type: Manufacturer/Factory, Trading Company

Business Range: Chemicals, Electrical & Electronics, Manufacturing & Processing Machinery, Security & Protection

Management System Certification: ISO 9001

Main Products: Pelletizer, Flaker, Pastillator, Granulator, Chemical Pelletizer, Vocs

Company Introduction: HangZhou Raidsant Machinery Co., Ltd. ., previously called HangZhou Xinte Plastic Machinery Factory is majored in producing innovative plastic recycling machinery. With nearly 20 years′ experience, we have a good market in 20 provinces in China, and some of our products were exported to Indonesia, Russia and Vietnam, etc. Our main products include DZ Type Pastillator, waste tire recycling line, Big Calibre Plastic Pipe shredders recycling line, continuous annealing tin-coation machine, QX type PET, PE & hull washing line, SDP double rails plastic recycling crusher, SJ hot cutting granule making unit, PVC tube (cinquefoil) product line, PVC Odd-shaped material product line for door and window, granule product line in water and Shredder for plastics and recycling. We acquired 5 technical patents.

Our corpotation lays emphsis on thchnical reconstruction, imports advanced technology from home and abroad, and develops new products constantly. Our tenet is challenging for hight quality, offering the best products. We are making efforts to realize our slogan. Satisfying our customers is our everlasting pursuit.

We are looking for the oversea customers or agents. If you are interested in our proposal, please let us know which of our products is the most likely to appeal to you or your customers. We should be very grateful if you give us some ideas of the marketprospects for our products. We hope to hear favorable information from you soon! It is our goal that we wish we could buid a good relationship with you now or in the near future. Please do not hesitate to contact us if you have any question or request.

We also sincerely welcome you to our company to discuss business and negotiate with us. For further expanding our market and customers, our company welcomes customer from domestic and aboard in an new-brand gesture on the basis of full-new mangement conception—quality, honour, service. We are looking for ISO 90001 mangement quality system to meet with our customers requirement!

What is the difference between a regenerative thermal oxidizer and a thermal oxidizer?

A regenerative thermal oxidizer (RTO) and a thermal oxidizer are both types of air pollution control devices used for the treatment of volatile organic compounds (VOCs) and other air pollutants. While they share the same purpose, there are distinct differences between the two technologies.

Here are the key differences between a regenerative thermal oxidizer and a thermal oxidizer:

• Operating Principle: The fundamental difference lies in the operating principle. A thermal oxidizer operates by using high temperature alone to oxidize and destroy pollutants. It typically relies on a burner or other heat sources to raise the temperature of the exhaust gases to the required level for combustion. In contrast, an RTO utilizes a regenerative heat exchanger system to preheat the incoming exhaust gases by capturing and transferring heat from the outgoing gases. This heat exchange mechanism significantly improves the overall energy efficiency of the system.
• Heat Recovery: Heat recovery is a distinctive feature of an RTO. The regenerative heat exchanger in an RTO allows for the recovery of a significant amount of heat from the outgoing gases. This recovered heat is then used to preheat the incoming gases, reducing the energy consumption of the system. In a typical thermal oxidizer, heat recovery is limited or absent, resulting in higher energy requirements.
• Energy Efficiency: Due to the heat recovery mechanism, RTOs are generally more energy-efficient compared to traditional thermal oxidizers. The regenerative heat exchanger in an RTO allows for thermal efficiencies of 95% or higher, meaning that a significant portion of the energy input is recovered and utilized within the system. Thermal oxidizers, on the other hand, typically have lower thermal efficiencies.
• Operating Costs: The higher energy efficiency of RTOs translates into lower operating costs over the long term. The reduced energy consumption can result in significant savings in fuel or electricity expenses compared to thermal oxidizers. However, the initial capital investment for an RTO is generally higher than that of a thermal oxidizer due to the complexity of the regenerative heat exchanger system.
• Control of Pollutant Concentrations: RTOs are better suited for handling variable pollutant concentrations compared to thermal oxidizers. The regenerative heat exchanger system in an RTO allows for better control and adjustment of operating parameters to accommodate fluctuations in pollutant concentrations. Thermal oxidizers are typically less adaptable to varying pollutant loads.

In summary, the main differences between a regenerative thermal oxidizer and a thermal oxidizer lie in the operating principle, heat recovery capabilities, energy efficiency, operating costs, and control of pollutant concentrations. RTOs offer higher energy efficiency, better control of pollutant concentrations, and lower operating costs, but they require a higher initial investment compared to traditional thermal oxidizers.

Are regenerative thermal oxidizers suitable for controlling emissions from food processing operations?

Yes, regenerative thermal oxidizers (RTOs) can be suitable for controlling emissions from food processing operations. Food processing operations often generate volatile organic compounds (VOCs) and odorous compounds that need to be controlled to comply with environmental regulations and maintain air quality. Here are some key points regarding the suitability of RTOs for controlling emissions from food processing operations:

• Emission Control: RTOs are designed to achieve high destruction efficiencies for VOCs and odorous compounds. These pollutants are oxidized within the RTO at high temperatures, typically above 95% efficiency, converting them into carbon dioxide (CO₂) and water vapor. This ensures effective control and reduction of emissions from food processing operations.
• Process Compatibility: RTOs can be integrated into the exhaust systems of various food processing operations, capturing and treating the emissions before they are released into the atmosphere. The RTO is typically connected to the process equipment or exhaust stack, allowing the VOC-laden air to pass through the oxidizer for treatment.
• Flexibility: RTOs offer flexibility in handling a wide range of operating conditions and pollutants. Food processing operations can vary in terms of flow rates, temperature, and composition of emissions. RTOs are designed to accommodate these variations and provide effective treatment even under fluctuating conditions.
• Odor Control: In addition to VOCs, food processing operations can also generate odorous compounds, which can cause nuisance and odor-related complaints. RTOs can be equipped with additional odor control technologies such as activated carbon beds or scrubbers to address odor concerns and ensure the removal of unpleasant odors.
• Compliance with Regulations: Food processing operations are subject to regulatory requirements for air quality and emissions control. RTOs are capable of achieving the necessary destruction efficiencies and can help food processors comply with environmental regulations. The use of RTOs demonstrates a commitment to sustainable practices and responsible management of air emissions.

It is important to note that the specific design and configuration of the RTO, as well as the characteristics of the food processing emissions, should be considered when implementing an RTO for a specific application. Consulting with experienced engineers or RTO manufacturers can provide valuable insights into the proper sizing, integration, and performance requirements for controlling emissions from food processing operations.

In summary, RTOs are a suitable and effective technology for controlling emissions from food processing operations, providing high destruction efficiencies, compatibility with various processes, flexibility in handling operating conditions, odor control capabilities, and compliance with environmental regulations.

What are the benefits of using a regenerative thermal oxidizer?

A regenerative thermal oxidizer (RTO) is an advanced air pollution control technology used in industrial processes to remove volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other harmful emissions. The use of an RTO offers several benefits:

1. High Destruction Efficiency: RTOs are known for their high destruction efficiency, typically achieving over 99% destruction of VOCs and HAPs. This effectiveness ensures that the majority of harmful pollutants are eliminated, resulting in cleaner air emissions and compliance with environmental regulations.

2. Energy Efficiency: RTOs are designed to be energy-efficient systems. They utilize a regenerative process that recovers and preheats the incoming process air by capturing and transferring heat from the outgoing exhaust stream. This heat recovery mechanism significantly reduces the energy consumption of the system, making RTOs a cost-effective solution for air pollution control.

3. Cost Savings: The energy efficiency of RTOs translates into cost savings for industrial operations. By reducing fuel consumption and operating costs, businesses can achieve long-term financial benefits. Additionally, the high destruction efficiency of RTOs eliminates the need for additional downstream pollution control equipment, reducing capital and maintenance expenses.

4. Thermal Self-Sustainability: RTOs have the unique ability to sustain their operating temperature without the need for external fuel sources. Once the system reaches the desired operating temperature, the heat recovery process maintains the necessary thermal energy for oxidation. This self-sustainability reduces reliance on external fuel, enhances system reliability, and minimizes operational downtime.

5. Flexibility and Adaptability: RTOs are versatile and can be designed to accommodate a wide range of process exhaust volumes and pollutant concentrations. They can handle varying flow rates, inlet temperatures, and pollutant loadings, making them suitable for diverse industrial applications. RTOs can be customized to meet specific process requirements, ensuring optimal performance and adaptability.

6. Low Maintenance Requirements: RTOs are known for their low maintenance requirements. The absence of complex moving parts and the self-sustaining nature of the system contribute to minimal maintenance needs. Routine inspections, periodic checks, and basic preventive maintenance are usually sufficient to keep the RTO operating efficiently. This reduces downtime and maintenance costs for industrial facilities.

7. Environmental Compliance: By effectively removing VOCs, HAPs, and other pollutants, RTOs enable industrial facilities to achieve and maintain compliance with environmental regulations. This ensures that the emissions from the manufacturing or process operations meet the required air quality standards, protecting the environment and surrounding communities.

The benefits of using a regenerative thermal oxidizer, including high destruction efficiency, energy efficiency, cost savings, thermal self-sustainability, flexibility, low maintenance requirements, and environmental compliance, make it a preferred choice for many industries seeking effective and sustainable air pollution control solutions.

editor by Dream 2024-05-06