Basic Info.
Model NO.
Amazing RTO
Type
Incinerator
Energy Saving
100
Easy for Operation
100
High Efficiency
100
Less Maintenance
100
Trademark
Bjamazing
Transport Package
Overseas Wooden
Specification
180*24
Origin
China
HS Code
8416100000
Product Description
RTO
รีเจนเนอเรทีฟ เทอร์มอล อ็อกซิไดเซอร์
Compared with traditional catalytic combustion,; direct thermal oxidizer,; RTO has the merits of high heating efficiency,; low operation cost,; and the ability to treat large flux low concentration waste gas.; When VOCs concentration is high,; secondary heat recycle can be realized,; which will greatly reduce the operation cost.; Because RTO can preheat the waste gas by levels through ceramic heat accumulator,; which could make the waste gas to be completely heated and cracked with no dead corner(treatment efficiency>99%);,;which reduce the NOX in the Exhausting gas,; if the VOC density >1500mg/Nm3,; when the waste gas reach cracking area,; it has been heated up to cracking temperature by heat accumulator,; the burner will be closed under this condition.;
RTO can be devided into chamber type and rotary type according to difference operation mode.; Rotary type RTO has advantages in system pressure,; temperature stability,; investment amount,; etc
| RTO types | Efficiency | Pressure change (mmAq); | Size | (max);Treatment volume | |
| Treatment efficiency | Heat recycle efficiency | ||||
| Rotary type RTO | 99 % | 97 % | 0-4 | small(1 time); | 50000Nm3/h |
| Three chamber type RTO | 99 % | 97 % | 0-10 | Large (1.;5times); | 100000Nm3/h |
| Two chamber type RTO | 95 % | 95 % | 0-20 | middle(1.;2times); | 100000Nm3/h |
Regenerative Thermal Oxidizer,; Regenerative Thermal Oxidizer,; Regenerative Thermal Oxidizer,; Thermal Oxidizer,; Thermal Oxidizer,; Thermal Oxidizer,; oxidizer,; oxidizer,; oxidizer,; incinerator,; incinerator,; incinerator,; waste gas treatment,; waste gas treatment,; waste gas treatment,; VOC treatment,; VOC treatment,; VOC treatment,; RTO,; RTO,; RTO,; RTO,; RTO,; RTO
Address: 8 floor, E1, Pinwei building, Dishengxi road, Yizhuang, ZheJiang , China
Business Type: Manufacturer/Factory, Trading Company
Business Range: Electrical & Electronics, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification: ISO 9001, ISO 14001
Main Products: Rto, Color Coating Line, Galvanizing Line, Air Knife, Spares for Processing Line, Coater, Independent Equipments, Sink Roll, Revamping Project, Blower
Company Introduction: ZheJiang Amazing Science & Technology Co., Ltd is a thriving Hi-tech company, located in ZheJiang Economic and Technological Development Area(BDA). Adhering to the concept of Realistic, Innovative, Focused and Efficient, our company mainly serve the waste gas treatment (VOCs) Industry and metallurgical equipment of China and even whole world. We have advanced technology and rich experience in VOCs waste gas treatment project, the reference of which has been successfully applied to the industry of coating, rubber, electronic, printing, etc. We also have years of technology accumulation in the research and manufacturing of flat steel processing line, and possess nearly 100 of application example.
Our company focus on the research, design, manufacturing, installation and commissioning of VOCs organic waste gas treatment system and the revamping and updating project for energy saving and environmental protection of flat steel processing line. We can provide customers the complete solutions for environmental protection, energy saving, product quality improvement and other aspects.
We are also engaged in various spares and independent equipment for color coating line, galvanizing line, pickling line, like roller, coupler, heat exchanger, recuperator, air knife, blower, welder, tension leveler, skin pass, expansion joint, shear, jointer, stitcher, burner, radiant tube, gear motor, reducer, etc.
How do regenerative thermal oxidizers comply with emissions regulations?
Regenerative thermal oxidizers (RTOs) are designed to help industries comply with emissions regulations and air quality standards. They employ several mechanisms to ensure compliance:
- Pollutant Destruction Efficiency: RTOs are engineered to achieve high destruction efficiencies for pollutants, typically exceeding 99%. This means that the vast majority of volatile organic compounds (VOCs) and hazardous air pollutants (HAPs) present in industrial exhaust streams are effectively destroyed, reducing their emissions to levels that meet or exceed regulatory requirements.
- Emission Monitoring and Reporting: RTOs often incorporate monitoring systems to measure and record various parameters, including pollutant concentrations, temperature, airflow rates, and pressure differentials. These systems enable operators to continuously monitor the performance of the RTO and ensure compliance with emissions regulations. The collected data can be used for reporting purposes to demonstrate compliance to regulatory authorities.
- Compliance with Emission Limits: RTOs are designed and operated to meet specific emission limits set by local, regional, and national regulatory agencies. These emission limits define the maximum allowable concentrations or mass emissions of pollutants that can be released into the atmosphere. RTOs are equipped with control mechanisms, such as combustion chambers, heat recovery systems, and monitoring devices, to achieve and maintain emission levels within the prescribed limits.
- Regulatory Standards and Certifications: RTOs are designed and manufactured in accordance with industry standards and guidelines, such as those set by environmental protection agencies and organizations. Compliance with these standards ensures that the RTOs meet specific criteria for performance, safety, and emissions control. Additionally, some RTO manufacturers may obtain certifications or approvals from regulatory bodies to validate their equipment’s compliance with emissions regulations.
- Periodic Inspections and Maintenance: Regular inspections, maintenance, and performance evaluations are essential to ensure ongoing compliance with emissions regulations. These activities help identify any potential issues or deviations from the required performance levels and allow for timely corrective actions. Proper maintenance practices, such as cleaning of heat exchangers, replacement of damaged components, and calibration of monitoring devices, contribute to maintaining the RTO’s effectiveness in emissions control.
It’s important to note that compliance with emissions regulations is a shared responsibility between the industry operating the RTO and the regulatory authorities overseeing environmental compliance. Industries must follow proper operating procedures, adhere to emission limits, and maintain the RTO in accordance with manufacturer’s guidelines and regulatory requirements to ensure continuous compliance.
How do regenerative thermal oxidizers compare to biofilters in terms of performance?
Regenerative thermal oxidizers (RTOs) and biofilters are both widely used technologies for the treatment of air pollutants, but they differ in their operating principles and performance characteristics. Here’s a comparison of RTOs and biofilters in terms of their performance:
| Performance Aspect | Regenerative Thermal Oxidizers (RTOs) | Biofilters |
|---|---|---|
| Emission Removal Efficiency | RTOs are highly efficient in removing volatile organic compounds (VOCs) and hazardous air pollutants (HAPs). They can achieve destruction efficiencies above 95% for these pollutants. | Biofilters also have the potential to achieve high removal efficiencies for certain VOCs and odorous compounds. However, their performance can vary depending on the specific contaminants and the microbial activity in the biofilter. |
| Applicability | RTOs are versatile and can handle a wide range of pollutants, including VOCs, HAPs, and odorous compounds. They are well-suited for high flow rates and high pollutant concentrations. | Biofilters are particularly effective in treating odorous compounds and certain VOCs. They are commonly used in applications such as wastewater treatment facilities, composting operations, and agricultural facilities. |
| Energy Consumption | RTOs require a significant amount of energy to reach and maintain high operating temperatures for oxidation. They rely on fuel combustion or external heat sources for the thermal energy needed. | Biofilters are considered low energy consumption systems as they rely on the natural biological activity of microorganisms to break down pollutants. They generally do not require external heating or fuel consumption. |
| Maintenance | RTOs typically require regular maintenance and monitoring to ensure proper operation. This includes inspections, cleaning of heat exchange media, and potential repairs or replacements of components. | Biofilters require periodic maintenance to optimize their performance. This may involve monitoring and adjusting moisture levels, controlling temperature, and occasionally replacing the filter media or adding microbial inoculants. |
| Capital and Operating Costs | RTOs generally have higher capital costs compared to biofilters due to their complex design, specialized materials, and energy-intensive operation. Operating costs include fuel consumption or electricity for heating. | Biofilters generally have lower capital costs compared to RTOs. They are simpler in design and do not require fuel consumption. However, operating costs may include periodic replacement of filter media and potential odor control measures. |
It is important to note that the selection of the appropriate technology depends on various factors such as the specific pollutants to be treated, process conditions, regulatory requirements, and site-specific considerations. Consulting with environmental engineers or air pollution control experts can help determine the most suitable technology for a particular application.
In summary, RTOs and biofilters offer different performance characteristics, with RTOs excelling in high removal efficiencies, versatility, and suitability for high-flow and high-concentration applications, while biofilters are effective for odorous compounds, have low energy consumption, and generally lower capital costs.
How does a regenerative thermal oxidizer work?
A regenerative thermal oxidizer (RTO) is an advanced air pollution control device that operates through a cyclical process to remove volatile organic compounds (VOCs), hazardous air pollutants (HAPs), and other airborne contaminants from exhaust gases. Here’s a detailed explanation of how an RTO works:
1. Inlet Plenum: The exhaust gases containing pollutants enter the RTO through the inlet plenum.
2. Heat Exchanger Beds: The RTO contains multiple heat exchanger beds filled with heat storage media, typically ceramic materials or structured packing. The heat exchanger beds are arranged in pairs.
3. Flow Control Valves: Flow control valves direct the airflow and control the direction of the exhaust gases through the RTO.
4. Combustion Chamber: The exhaust gases, now directed into the combustion chamber, are heated to a high temperature, typically between 1400°F (760°C) and 1600°F (870°C). This temperature range ensures effective thermal oxidation of the pollutants.
5. VOC Destruction: The high temperature in the combustion chamber causes the VOCs and other contaminants to react with oxygen, resulting in their thermal decomposition or oxidation. This process breaks down the pollutants into water vapor, carbon dioxide, and other harmless gases.
6. Heat Recovery: The hot, purified gases leaving the combustion chamber pass through the outlet plenum and flow through the heat exchanger beds that are in the opposite phase of operation. The heat storage media in the beds absorb heat from the outgoing gases, which preheats the incoming exhaust gases.
7. Cycle Switching: After a specific time interval, the flow control valves switch the airflow direction, allowing the heat exchanger beds that were preheating the incoming gases to now receive the hot gases from the combustion chamber. The cycle then repeats, ensuring continuous and efficient operation.
Advantages of a regenerative thermal oxidizer:
RTOs offer several advantages in industrial air pollution control:
1. High Efficiency: RTOs can achieve high destruction efficiencies, typically above 95%, effectively removing a wide range of pollutants.
2. Energy Recovery: The heat recovery mechanism in RTOs allows for significant energy savings. The preheating of incoming gases reduces the fuel consumption required for combustion, making RTOs energy-efficient.
3. Cost-effectiveness: Although the initial capital investment for an RTO can be significant, the long-term operational cost savings through energy recovery and high destruction efficiencies make it a cost-effective solution over the lifespan of the system.
4. Environmental Compliance: RTOs are designed to meet stringent emissions regulations and help industries comply with air quality standards and permits.
5. Versatility: RTOs can handle a wide range of process exhaust volumes and pollutant concentrations, making them suitable for various industrial applications.
Overall, a regenerative thermal oxidizer operates by utilizing heat recovery, high-temperature combustion, and cyclical flow control to effectively oxidize pollutants and achieve high destruction efficiencies while minimizing energy consumption.
editor by CX 2024-04-11
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