{"id":5804,"date":"2026-03-27T07:47:27","date_gmt":"2026-03-27T07:47:27","guid":{"rendered":"https:\/\/regenerative-thermal-oxidizers.com\/?post_type=product&#038;p=5804"},"modified":"2026-03-27T08:11:35","modified_gmt":"2026-03-27T08:11:35","slug":"ionization-catcher","status":"publish","type":"product","link":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/product\/ionization-catcher\/","title":{"rendered":"Ionization Catcher | Advanced Tar &#038; Particulate Elimination"},"content":{"rendered":"<h2><\/h2>\n<header style=\"background: linear-gradient(135deg, #1e3c72 0%, #2a5298 100%); color: #ffffff; padding: 8% 5%; text-align: center;\">\n<div style=\"max-width: 1200px; margin: 0 auto;\">\n<h2 style=\"font-size: 2.8em; margin-bottom: 20px; font-weight: 800; text-transform: uppercase; letter-spacing: 1px; text-shadow: 1px 1px 3px rgba(0,0,0,0.3);\"><span style=\"color: #ffffff;\">Ionization Catcher | Advanced Tar &amp; Particulate Elimination<\/span><\/h2>\n<p style=\"font-size: 1.25em; max-width: 900px; margin: 0 auto 30px; font-weight: 300; line-height: 1.8;\">Eradicate sticky tar, heavy water mist, and corrosive particulates that destroy downstream equipment. Engineered by Ever-power, the BL-Series Ionization Catcher utilizes a high-voltage electrostatic field to capture complex impurities with absolute efficiency. Protect your induced draft fans, prevent catalyst blinding, and transform hazardous tar waste into a recoverable asset with our internationally leading separation technology.<\/p>\n<p><a style=\"display: inline-block; background-color: #e67e22; color: #ffffff; padding: 18px 40px; text-decoration: none; font-size: 1.15em; border-radius: 4px; font-weight: bold; text-transform: uppercase; box-shadow: 0 4px 15px rgba(230, 126, 34, 0.4); transition: transform 0.3s;\" href=\"#sizing-guide\">Request Engineering Sizing<\/a><\/p>\n<\/div>\n<\/header>\n<p>&nbsp;<\/p>\n<section style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">\u2699\ufe0f Executive Brief Card<\/h2>\n<div style=\"display: flex; flex-wrap: wrap; gap: 20px;\">\n<div style=\"flex: 1 1 300px; background: #ffffff; padding: 30px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-top: 5px solid #3498db; box-sizing: border-box;\">\n<h3 style=\"color: #2c3e50; margin-top: 0; font-size: 1.4em;\">? Processing Capacity<\/h3>\n<ul style=\"list-style: none; padding: 0; margin: 0;\">\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">? <strong>Standard Gas Volume:<\/strong> 10,000 – 30,000 m\u00b3\/h (Highly Scalable)<\/li>\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">?\ufe0f <strong>Target Pollutants:<\/strong> Tar, Water Mist, Oil Fumes, Fine Dust<\/li>\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u26a1 <strong>Electrode Tubes:<\/strong> 37 to 91+ (Galvanized \u03c6250x4000mm)<\/li>\n<\/ul>\n<\/div>\n<div style=\"flex: 1 1 300px; background: #ffffff; padding: 30px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-top: 5px solid #e74c3c; box-sizing: border-box;\">\n<h3 style=\"color: #2c3e50; margin-top: 0; font-size: 1.4em;\">? Purification Performance<\/h3>\n<ul style=\"list-style: none; padding: 0; margin: 0;\">\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u2705 <strong>Capture Efficiency:<\/strong> &gt; 99% for Tar &amp; Mist<\/li>\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u2705 <strong>Operating Resistance:<\/strong> Extremely Low (300 Pa)<\/li>\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u2705 <strong>Power Consumption:<\/strong> 15 kW to 42 kW<\/li>\n<\/ul>\n<\/div>\n<div style=\"flex: 1 1 300px; background: #ffffff; padding: 30px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-top: 5px solid #2ecc71; box-sizing: border-box;\">\n<h3 style=\"color: #2c3e50; margin-top: 0; font-size: 1.4em;\">?\ufe0f Core Technology<\/h3>\n<ul style=\"list-style: none; padding: 0; margin: 0;\">\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u26a1 <strong>Corona System:<\/strong> High-voltage DC ionization<\/li>\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">? <strong>Rectifier:<\/strong> High Voltage Electrostatic Silicon Rectifier<\/li>\n<li style=\"margin-bottom: 12px; font-size: 1.1em;\">?\ufe0f <strong>Insulator Protection:<\/strong> Thermally insulated, electrically heated box<\/li>\n<\/ul>\n<\/div>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-5806\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-1.webp\" alt=\" Ionization Catcher\" width=\"800\" height=\"454\" title=\"\" srcset=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-1.webp 800w, https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-1-480x272.webp 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 800px, 100vw\" \/><\/p>\n<\/div>\n<\/section>\n<section style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">? Technical Specifications &amp; Performance Index<\/h2>\n<p style=\"font-size: 1.15em; margin-bottom: 25px; line-height: 1.7;\">The Ever-power BLBZQ Series Ionization Catcher is designed in a vertical cylindrical configuration to maximize space utilization while delivering phenomenal gas-liquid-solid separation. Below are the standard specifications for our core modules.<\/p>\n<p>&nbsp;<\/p>\n<div style=\"overflow-x: auto; background: #ffffff; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.05); border: 1px solid #e0e0e0;\">\n<table style=\"width: 100%; min-width: 800px; border-collapse: collapse; text-align: left;\">\n<thead style=\"background-color: #1e3c72; color: #ffffff;\">\n<tr>\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">\u041c\u043e\u0434\u0435\u043b\u044c<\/th>\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Gas Volume (m\u00b3\/h)<\/th>\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Equipment Size (mm)<\/th>\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Electrode Tubes (pcs)<\/th>\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Tube Specification<\/th>\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Wind Resistance (Pa)<\/th>\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Power Consumption (KW)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\"><strong>BLBZQ-10000<\/strong><\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">10,000<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03a62300 * 8000<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">37<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03b4=0.8mm, Galvanized Round Tube \u03a6250 * 4000mm<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">300<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">15<\/td>\n<\/tr>\n<tr style=\"background-color: #f9fbfd;\">\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\"><strong>BLBZQ-15000<\/strong><\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">15,000<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03a62600 * 8000<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">55<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03b4=0.8mm, Galvanized Round Tube \u03a6250 * 4000mm<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">300<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">22<\/td>\n<\/tr>\n<tr>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\"><strong>BLBZQ-20000<\/strong><\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">20,000<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03a63100 * 8500<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">73<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03b4=0.8mm, Galvanized Round Tube \u03a6250 * 4000mm<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">300<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">29<\/td>\n<\/tr>\n<tr style=\"background-color: #f9fbfd;\">\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\"><strong>BLBZQ-30000<\/strong><\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">30,000<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03a63800 * 9000<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">91<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03b4=0.8mm, Galvanized Round Tube \u03a6250 * 4000mm<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">300<\/td>\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">42<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<p style=\"font-size: 0.9em; color: #7f8c8d; margin-top: 10px;\">* Note: For process flows exceeding 30,000 m\u00b3\/h, multiple units can be deployed in parallel, or custom mega-scale units can be fabricated to site requirements.<\/p>\n<\/section>\n<section style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">? Ionization Catcher Introduction &amp; Core Concepts<\/h2>\n<div style=\"background: #ffffff; padding: 35px; border-radius: 8px; border: 1px solid #e0e0e0; box-shadow: 0 4px 15px rgba(0,0,0,0.03); box-sizing: border-box;\">\n<p style=\"font-size: 1.15em; line-height: 1.8;\">In industries such as coking, carbon manufacturing, and heavy chemical processing, exhaust gases are heavily laden with sticky coal tar, oil mists, and saturated droplets. Traditional dry baghouses will instantly blind and clog under these conditions, while wet scrubbers fail to capture fine aerosols effectively.<\/p>\n<p style=\"font-size: 1.15em; line-height: 1.8;\">\u0421\u0430\u0439\u0442 <strong>Ionization Catcher (Electrostatic Tar Precipitator)<\/strong> is the definitive solution. The core concept relies on high-voltage electrostatic principles. When smoke containing tar and droplet impurities passes through a powerful electric field, a corona discharge occurs. The impurities adsorb negative ions and electrons. Driven by the <strong>Coulomb force<\/strong> of the electric field, these charged particles migrate rapidly to the precipitation electrode (the tube wall), where they release their charge and adsorb onto the surface.<\/p>\n<\/div>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-5808\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-2.webp\" alt=\" Ionization Catcher\" width=\"800\" height=\"786\" title=\"\" srcset=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-2.webp 800w, https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-2-480x472.webp 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 800px, 100vw\" \/><\/p>\n<\/section>\n<section style=\"margin-bottom: 60px; background-color: #ffffff; padding: 40px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-left: 6px solid #27ae60; box-sizing: border-box;\">\n<h2 style=\"font-size: 2.2em; color: #112240; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">?\ufe0f Product Core Components<\/h2>\n<div style=\"display: flex; flex-wrap: wrap; gap: 30px;\">\n<div style=\"flex: 1 1 45%; box-sizing: border-box;\">\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.4em;\">1. The Corona System<\/h3>\n<p style=\"font-size: 1.1em; line-height: 1.7;\">The heart of the catcher. It consists of highly engineered corona wires, high-voltage porcelain bottles, suspension rods, upper and lower umbrella rings, and tensioning weights. Installed inside the tar removal tower, it generates a ferocious high-voltage electric field that ionizes the surrounding gas medium, imparting a negative charge to all tar, mist, and dust passing through.<\/p>\n<\/div>\n<div style=\"flex: 1 1 45%; box-sizing: border-box;\">\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.4em;\">2. High Voltage Electrostatic Silicon Rectifier<\/h3>\n<p style=\"font-size: 1.1em; line-height: 1.7;\">Transforms standard alternating current (AC) into the massive, stable high-voltage direct current (DC) required by the corona system. It ensures continuous, uninterrupted corona discharge even under heavy particulate loading.<\/p>\n<\/div>\n<div style=\"flex: 1 1 45%; box-sizing: border-box;\">\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.4em;\">3. Insulator Box with Thermal Protection<\/h3>\n<p style=\"font-size: 1.1em; line-height: 1.7;\">Because the gas stream is laden with moisture and sticky tar, high-voltage insulators are at extreme risk of tracking and short-circuiting. Our insulators are housed in a dedicated thermal insulation box equipped with an <strong>electric heating device<\/strong>. This prevents moisture condensation on the porcelain, ensuring absolute electrical safety and preventing system trips.<\/p>\n<\/div>\n<p>&nbsp;<\/p>\n<div style=\"flex: 1 1 45%; box-sizing: border-box;\">\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.4em;\">4. High Voltage Control Cabinet<\/h3>\n<p style=\"font-size: 1.1em; line-height: 1.7;\">The central nervous system of the Ionization Catcher. It manages power input, working voltage adjustment, and output. It features rapid operational fault alarms and automated high-voltage cut-offs to prevent internal sparking from escalating into fires.<\/p>\n<\/div>\n<\/div>\n<\/section>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-5805\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-3.webp\" alt=\" Ionization Catcher\" width=\"800\" height=\"786\" title=\"\" srcset=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-3.webp 800w, https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-3-480x472.webp 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 800px, 100vw\" \/><\/p>\n<section style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">\u2699\ufe0f Working Principle<\/h2>\n<div style=\"background: #ffffff; padding: 35px; border-radius: 8px; border: 1px solid #e0e0e0; box-shadow: 0 4px 15px rgba(0,0,0,0.03); box-sizing: border-box;\">\n<p style=\"font-size: 1.15em; line-height: 1.8;\">The continuous operation of the Ionization Catcher relies on the physics of electrostatic precipitation combined with the fluid dynamics of viscous liquids:<\/p>\n<ol style=\"padding-left: 20px; font-size: 1.15em; line-height: 1.8; margin: 0;\">\n<li style=\"margin-bottom: 15px;\"><strong>Gas Entry &amp; Distribution:<\/strong> Dirty, tar-laden gas enters the lower section of the tower and is evenly distributed upward through the honeycomb array of precipitation tubes (anodes).<\/li>\n<li style=\"margin-bottom: 15px;\"><strong>Ionization &amp; Charging:<\/strong> As the gas passes the central corona wire (cathode), the intense high-voltage field ionizes the gas. Free electrons and negative ions attach themselves to the tar droplets, oil fumes, and dust particles.<\/li>\n<li style=\"margin-bottom: 15px;\"><strong>Migration &amp; Capture:<\/strong> The negatively charged tar and dust are violently repelled by the cathode and attracted to the grounded inner walls of the precipitation tubes. Upon impact, they lose their charge and adhere to the tube wall.<\/li>\n<li style=\"margin-bottom: 15px;\"><strong>Gravity Discharge:<\/strong> Over time, the mass of the tar and liquid impurities adsorbed on the precipitation electrode increases. Once it overcomes surface adhesion, the collected liquid acts as a self-cleaning mechanism, automatically flowing down the tube walls. It collects in the bottom cone and is discharged for recovery, while 99%+ clean gas exits the top of the tower.<\/li>\n<\/ol>\n<\/div>\n<\/section>\n<section style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">? Perfect Manufacturing Facilities<\/h2>\n<div style=\"background: #ffffff; padding: 35px; border-radius: 8px; border: 1px solid #e0e0e0; box-shadow: 0 4px 15px rgba(0,0,0,0.03); box-sizing: border-box;\">\n<p style=\"font-size: 1.15em; line-height: 1.8;\">The structural integrity and absolute vertical alignment of the electrode tubes are paramount. A misalignment of just a few millimeters can cause high-voltage arcing and catastrophic failure.<\/p>\n<p style=\"font-size: 1.15em; line-height: 1.8;\">Ever-power operates a massive industrial park with an annual production capacity exceeding <strong>50,000 tons<\/strong>. We utilize <strong>specialized production lines<\/strong> explicitly for polar plates and discharge electrodes. Our facility deploys <strong>CNC Cutting Machines<\/strong>, <strong>Robot Automatic Welding stations<\/strong>, and large-scale edge planers to guarantee absolute dimensional tolerance. Operating strictly under the <strong>ISO9001 quality management system<\/strong>, our fabrication ensures perfect electrode concentricity and flawless equipment longevity.<\/p>\n<\/div>\n<\/section>\n<section style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">? Supporting Control &amp; Instrumentation<\/h2>\n<div style=\"display: flex; flex-wrap: wrap; gap: 40px;\">\n<div style=\"flex: 1 1 100%; background: #ffffff; padding: 30px; border-radius: 8px; border: 1px solid #e0e0e0; box-shadow: 0 4px 15px rgba(0,0,0,0.03); box-sizing: border-box;\">\n<p style=\"font-size: 1.15em; line-height: 1.7; margin-bottom: 20px;\">Managing high-voltage direct current (tens of thousands of volts) in explosive, tar-rich environments requires flawless automation. Ever-power provides a complete, turnkey suite of intelligent electrical control equipment.<\/p>\n<ul style=\"list-style: none; padding: 0; margin: 0; font-size: 1.1em; line-height: 1.8;\">\n<li style=\"margin-bottom: 10px;\"><strong>Spark Management System:<\/strong> The control cabinet automatically detects micro-arcing inside the tower. It instantaneously drops the voltage to extinguish the spark and ramps it back up in milliseconds, ensuring safety without losing capture efficiency.<\/li>\n<li style=\"margin-bottom: 10px;\"><strong>Insulator Heater Control:<\/strong> Automatically monitors ambient and internal temperatures, engaging the insulator box heaters to strictly prevent condensation and electrical tracking.<\/li>\n<li style=\"margin-bottom: 10px;\"><strong>DCS Integration:<\/strong> All panels are built to seamlessly integrate with your plant’s central control room, providing real-time telemetry on voltage, current, and system resistance.<\/li>\n<li><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-5774\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Catalytic-Combustion-CO-8.webp\" alt=\"Catalytic Combustion CO\" width=\"800\" height=\"594\" title=\"\" srcset=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Catalytic-Combustion-CO-8.webp 800w, https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Catalytic-Combustion-CO-8-480x356.webp 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 800px, 100vw\" \/><\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/section>\n<section style=\"margin-bottom: 60px; background-color: #ffffff; padding: 40px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-left: 6px solid #e74c3c; box-sizing: border-box;\">\n<h2 style=\"font-size: 2.2em; color: #112240; border-bottom: 3px solid #e74c3c; padding-bottom: 10px; margin-bottom: 30px;\">? Integrated Supply &amp; Expertise<\/h2>\n<div style=\"display: flex; flex-wrap: wrap; gap: 30px;\">\n<div style=\"flex: 1 1 100%; box-sizing: border-box;\">\n<p style=\"font-size: 1.2em; line-height: 1.7;\">Since 2000, Ever-power has evolved from an equipment manufacturer to a comprehensive EPC (Engineering, Procurement, and Construction) integrated supplier.<\/p>\n<p style=\"font-size: 1.15em; line-height: 1.7;\">Leveraging our deep R&amp;D activities and vast technical cooperation, we deliver complex, multi-stage projects. Our integrated task force comprises the <strong>VOCs Business Dept, Desulfurization &amp; Denitration Dept, De-NOx Dept, Fluid Suspension Dept, and Carbon Neutrality Dept<\/strong>. This means when you purchase an Ionization Catcher, you are buying a system perfectly engineered to integrate with your upstream boilers and downstream RTOs or scrubbers, guaranteed to work flawlessly as a unified ecosystem.<\/p>\n<\/div>\n<\/div>\n<\/section>\n<section id=\"case-studies\" style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">? Successful Case Display<\/h2>\n<div style=\"display: flex; flex-wrap: wrap; gap: 20px;\">\n<div style=\"flex: 1 1 45%; padding: 35px; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.03); background: #ffffff; border: 1px solid #e0e0e0; box-sizing: border-box;\">\n<h3 style=\"margin-top: 0; color: #2980b9; font-size: 1.4em;\">Shanxi Coking Group (China)<\/h3>\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Application:<\/strong> Coke Oven Gas Purification<\/p>\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Challenge:<\/strong> Heavy coal tar was blinding downstream desulfurization equipment, causing massive plant downtime.<\/p>\n<p style=\"font-size: 1.05em; color: #555; margin-top: 10px;\"><em>Ever-power installed a multi-unit Ionization Catcher array. Tar capture efficiency exceeded 99.5%. The recovered coal tar was sold as a chemical byproduct, turning a severe maintenance headache into a new revenue stream.<\/em><\/p>\n<\/div>\n<div style=\"flex: 1 1 45%; padding: 35px; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.03); background: #ffffff; border: 1px solid #e0e0e0; box-sizing: border-box;\">\n<h3 style=\"margin-top: 0; color: #2980b9; font-size: 1.4em;\">Gujarat Carbon &amp; Chemicals (India)<\/h3>\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Application:<\/strong> Carbon Baking Furnace Exhaust<\/p>\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Challenge:<\/strong> Thick asphalt fumes and pitch mist were escaping to the atmosphere, violating local EPA opacity laws.<\/p>\n<p style=\"font-size: 1.05em; color: #555; margin-top: 10px;\"><em>The BLBZQ-30000 effortlessly condensed the heavy asphalt mist. The extremely low 300 Pa resistance meant no upgrades to the existing ID fans were required, saving significant CapEx.<\/em><\/p>\n<\/div>\n<div style=\"flex: 1 1 45%; padding: 35px; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.03); background: #ffffff; border: 1px solid #e0e0e0; box-sizing: border-box;\">\n<h3 style=\"margin-top: 0; color: #2980b9; font-size: 1.4em;\">Vietnam Rubber Corp (Vietnam)<\/h3>\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Application:<\/strong> Rubber Vulcanization Exhaust<\/p>\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Challenge:<\/strong> Complex, oily, and sticky aerosols were rapidly blinding activated carbon filtration boxes.<\/p>\n<p style=\"font-size: 1.05em; color: #555; margin-top: 10px;\"><em>Installed as a pre-treatment stage before final VOC oxidation. The Ionization Catcher stripped 99% of the oil mist, extending the life of downstream VOC media by 500%.<\/em><\/p>\n<\/div>\n<div style=\"flex: 1 1 45%; padding: 35px; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.03); background: #ffffff; border: 1px solid #e0e0e0; box-sizing: border-box;\">\n<h3 style=\"margin-top: 0; color: #2980b9; font-size: 1.4em;\">Rio Industrial Printing (Brazil)<\/h3>\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Application:<\/strong> High-Volume Printing Oil Fumes<\/p>\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Challenge:<\/strong> Ink aerosols and plasticizer fumes required capture without using water scrubbers due to zero-liquid-discharge mandates.<\/p>\n<p style=\"font-size: 1.05em; color: #555; margin-top: 10px;\"><em>The dry electrostatic nature of the equipment perfectly solved the issue. The captured oils simply drained to a collection tote for safe, liquid-free disposal.<\/em><\/p>\n<\/div>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-5775\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Catalytic-Combustion-CO-9.webp\" alt=\"Catalytic Combustion CO\" width=\"800\" height=\"280\" title=\"\" srcset=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Catalytic-Combustion-CO-9.webp 800w, https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Catalytic-Combustion-CO-9-480x168.webp 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) 800px, 100vw\" \/><\/p>\n<\/div>\n<\/section>\n<section id=\"why-choose-us\" style=\"margin-bottom: 60px; background: linear-gradient(135deg, #112240 0%, #1a365d 100%); color: #ffffff; padding: 50px 40px; border-radius: 8px; box-shadow: 0 10px 30px rgba(0,0,0,0.15); box-sizing: border-box;\">\n<h2 style=\"font-size: 2.2em; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px; color: #ffffff;\">? Why Partner with Ever-power?<\/h2>\n<div style=\"display: flex; flex-wrap: wrap; gap: 30px;\">\n<div style=\"flex: 1 1 100%;\">\n<p style=\"font-size: 1.2em; margin-bottom: 25px; line-height: 1.8;\">Designing an Electrostatic Tar Precipitator requires absolute precision. A slight vibration or misalignment inside the high-voltage field causes catastrophic arcing and fire risks. It is a rigorous science we have perfected over 20 years.<\/p>\n<ul style=\"list-style: none; padding: 0; margin: 0;\">\n<li style=\"margin-bottom: 20px; position: relative; padding-left: 45px;\"><span style=\"position: absolute; left: 0; color: #3498db; font-size: 1.5em; top: -4px;\">\u2714\ufe0f<\/span> <strong style=\"color: #63b3ed; font-size: 1.2em;\">Full Value-Chain Integration:<\/strong> We are true EPC contractors. We deliver comprehensive Process Engineering \u2794 Precision CNC Manufacturing \u2794 Turnkey Site Installation \u2794 High-Voltage Commissioning.<\/li>\n<li style=\"margin-bottom: 20px; position: relative; padding-left: 45px;\"><span style=\"position: absolute; left: 0; color: #3498db; font-size: 1.5em; top: -4px;\">\u2714\ufe0f<\/span> <strong style=\"color: #63b3ed; font-size: 1.2em;\">Proven by Industry Giants:<\/strong> Our bespoke BL Series systems successfully safeguard the continuous compliance of massive conglomerates globally, including heavy chemical refineries, carbon plants, and coking facilities.<\/li>\n<li style=\"margin-bottom: 20px; position: relative; padding-left: 45px;\"><span style=\"position: absolute; left: 0; color: #3498db; font-size: 1.5em; top: -4px;\">\u2714\ufe0f<\/span> <strong style=\"color: #63b3ed; font-size: 1.2em;\">Uncompromised Quality Credentials:<\/strong> Fully ISO 9001 certified, holding multiple structural patents, ensuring flawless electrode concentricity and absolute operational safety.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/section>\n<section id=\"sizing-guide\" style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">? Selection Guide: Architecting Your Catcher<\/h2>\n<p style=\"font-size: 1.15em; margin-bottom: 25px;\">To engineer the precise Ionization Catcher for your hazardous exhaust, our technical team requires rigorous operational data to select the correct sizing and high-voltage parameters. Prepare the following data:<\/p>\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\">\n<summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">1. Exact Gas Properties (Crucial)<\/summary>\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Provide the <strong>Maximum Gas Volume (m\u00b3\/h)<\/strong>, operating Temperature, and Moisture Content. We specifically need to know the concentration of <strong>Tar and Dust (mg\/Nm\u00b3)<\/strong>. High tar loads require specifically spaced electrode tubes to prevent bridging and arcing.<\/p>\n<\/details>\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\">\n<summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">2. Downstream Equipment Protection<\/summary>\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Is this device acting as a pre-filter for a downstream Catalytic Oxidizer (CO), Regenerative Thermal Oxidizer (RTO), or Desulfurization tower? Knowing your total process chain allows us to guarantee the necessary 99% capture efficiency to prevent downstream catalyst blinding or bed plugging.<\/p>\n<\/details>\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\">\n<summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">3. Plant Layout &amp; Recovery Demand<\/summary>\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Do you intend to sell or recycle the captured coal tar or oil? We can engineer specialized heated bottom cones and discharge valves to ensure highly viscous captured materials flow smoothly into your recovery tanks.<\/p>\n<\/details>\n<\/section>\n<section id=\"roi-analysis\" style=\"margin-bottom: 60px; background-color: #e8f4f8; padding: 40px; border-radius: 8px; border: 1px solid #d4e6f1; box-sizing: border-box;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">? Value Quantified: Return on Investment (ROI)<\/h2>\n<p style=\"font-size: 1.15em; margin-bottom: 25px;\">Investing in an Ever-power Ionization Catcher transforms a massive maintenance liability into a highly profitable, self-cleaning asset.<\/p>\n<div style=\"display: flex; flex-wrap: wrap; gap: 30px;\">\n<div style=\"flex: 1 1 45%; background: #ffffff; padding: 35px; border-radius: 8px; border-top: 5px solid #c0392b; box-shadow: 0 4px 10px rgba(0,0,0,0.05); box-sizing: border-box;\">\n<h3 style=\"color: #c0392b; margin-top: 0; font-size: 1.5em;\">The Cost of Inadequate Filtration<\/h3>\n<ul style=\"padding-left: 20px; margin-bottom: 0; font-size: 1.1em; line-height: 1.7;\">\n<li style=\"margin-bottom: 12px;\"><strong>Catastrophic Downstream Failure:<\/strong> Sending tar-laden gas directly into an RTO or catalytic bed will instantly blind the ceramics and poison the catalyst. You will face multi-week factory shutdowns to chisel out ruined ceramics, costing hundreds of thousands in downtime.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Fan Destruction:<\/strong> Sticky tar accumulating on ID fan impellers causes severe dynamic imbalance. This leads to shattered bearings, destroyed motors, and constant fan replacement costs.<\/li>\n<\/ul>\n<\/div>\n<div style=\"flex: 1 1 45%; background: #ffffff; padding: 35px; border-radius: 8px; border-top: 5px solid #27ae60; box-shadow: 0 4px 10px rgba(0,0,0,0.05); box-sizing: border-box;\">\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.5em;\">The Ever-power Upgrade ROI<\/h3>\n<ul style=\"padding-left: 20px; margin-bottom: 0; font-size: 1.1em; line-height: 1.7;\">\n<li style=\"margin-bottom: 12px;\"><strong>Unstoppable Uptime:<\/strong> By catching 99% of sticky tars and mists upfront, your downstream RTOs, scrubbers, and fans run flawlessly for years. Maintenance shutdowns drop to near zero.<\/li>\n<li style=\"margin-bottom: 12px;\"><strong>Energy &amp; Material Profit:<\/strong> The extremely low operating resistance (300 Pa) saves massive electrical costs on your ID fans. Furthermore, the pure coal tar captured is a highly valuable chemical commodity. Selling this byproduct often pays back the equipment CapEx within the first year.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/section>\n<section id=\"faq\" style=\"margin-bottom: 60px;\">\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">\u2753 Engineering &amp; Operational FAQ<\/h2>\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\">\n<summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">How does this differ from a standard Dry Electrostatic Precipitator (ESP)?<\/summary>\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">A standard Dry ESP captures dry dust and relies on mechanical hammers (rapping) to knock the dust off the plates. If you put tar or wet mist into a Dry ESP, the rapping hammers will fail to dislodge the sticky sludge, and the unit will short-circuit. An Ionization Catcher is specifically designed for wet, sticky, tar-heavy flows. It utilizes the liquid nature of the captured material to naturally flow down the tubes via gravity\u2014no mechanical rapping required.<\/p>\n<\/details>\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\">\n<summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">What happens if the insulators get wet?<\/summary>\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Wet insulators cause high-voltage electrical tracking, sparking, and system failure. To prevent this, Ever-power engineers a dedicated, sealed <strong>Insulator Box<\/strong> equipped with internal electric heaters. This keeps the porcelain insulators completely dry and above the dew point, ensuring absolute electrical safety.<\/p>\n<\/details>\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\">\n<summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">How do you prevent high-voltage fires in combustible gas streams?<\/summary>\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Safety is governed by advanced PLC logic. The High Voltage Control Cabinet features an ultra-fast spark management system. If a micro-arc is detected, the system instantaneously drops the voltage to extinguish the spark, then ramps it back up in milliseconds. Combined with strict oxygen (O2) and LEL monitoring in the ductwork, explosion risks are entirely mitigated.<\/p>\n<\/details>\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\">\n<summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">How is the captured tar or thick oil discharged?<\/summary>\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">The captured liquid flows via gravity down the anode tubes into a conical collection hopper at the base of the unit. For highly viscous tars, we can integrate steam jackets or electric heat tracing around the bottom cone to keep the material fluid, allowing it to discharge smoothly through an automated rotary or gate valve.<\/p>\n<\/details>\n<\/section>\n<section id=\"related-products\" style=\"margin-bottom: 60px; background-color: #ffffff; padding: 40px; border: 1px solid #e0e0e0; border-radius: 8px; box-sizing: border-box;\">\n<h2 style=\"font-size: 1.8em; color: #1e3c72; margin-top: 0; margin-bottom: 20px;\">? Comprehensive Plant Environmental Solutions<\/h2>\n<p style=\"font-size: 1.1em; margin-bottom: 25px;\">The Ionization Catcher is the ultimate pre-treatment step. Complete your facility’s purification chain with Ever-power’s advanced downstream gas treatment systems:<\/p>\n<ul style=\"line-height: 2.2; font-size: 1.1em; margin: 0; padding-left: 20px;\">\n<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/ru\/voc-treatment\/\">Advanced VOC Treatment Systems<\/a> – Total lifecycle solutions for industrial organic emissions.<\/li>\n<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/ru\/rto\/\">\u0420\u0422\u041e (\u0440\u0435\u0433\u0435\u043d\u0435\u0440\u0430\u0442\u0438\u0432\u043d\u044b\u0439 \u0442\u0435\u0440\u043c\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043e\u043a\u0438\u0441\u043b\u0438\u0442\u0435\u043b\u044c)<\/a> – High thermal efficiency destruction of clean, high-volume VOCs.<\/li>\n<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/ru\/regenerative-catalytic-oxidizer-rco\/\">\u0420\u041a\u041e (\u0440\u0435\u0433\u0435\u043d\u0435\u0440\u0430\u0442\u0438\u0432\u043d\u044b\u0439 \u043a\u0430\u0442\u0430\u043b\u0438\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043e\u043a\u0438\u0441\u043b\u0438\u0442\u0435\u043b\u044c)<\/a> – Ceramic-bed heat recovery catalytic oxidation for large volumes.<\/li>\n<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/ru\/catalytic-oxidizer-co\/\">CO (\u043a\u0430\u0442\u0430\u043b\u0438\u0442\u0438\u0447\u0435\u0441\u043a\u0438\u0439 \u043e\u043a\u0438\u0441\u043b\u0438\u0442\u0435\u043b\u044c)<\/a> – Low-temperature catalytic oxidation for steady, clean streams.<\/li>\n<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/ru\/about-us\/\">About Ever-power<\/a> – Learn more about our legacy and engineering ethos.<\/li>\n<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/ru\/\">Ever-power Global Homepage<\/a><\/li>\n<\/ul>\n<\/section>\n<section id=\"cta\" style=\"background: linear-gradient(135deg, #e67e22 0%, #d35400 100%); color: #ffffff; padding: 70px 5%; text-align: center; border-radius: 8px; box-shadow: 0 10px 30px rgba(230, 126, 34, 0.3);\">\n<h2 style=\"font-size: 2.5em; margin-bottom: 20px; text-transform: uppercase; font-weight: 800; color: #fff;\">Protect Your Equipment &amp; Recover Valuable Assets<\/h2>\n<p style=\"font-size: 1.3em; max-width: 850px; margin: 0 auto 35px; line-height: 1.6;\">Stop risking catastrophic downstream blockages and ID fan destruction. Let Ever-power’s senior engineering team design a bespoke Ionization Catcher that guarantees &gt; 99% tar and mist removal, recovers valuable chemical byproducts, and secures your plant’s absolute operational continuity.<\/p>\n<p><a style=\"display: inline-block; background-color: #ffffff; color: #d35400; padding: 22px 50px; font-size: 1.25em; text-decoration: none; border-radius: 4px; font-weight: bold; text-transform: uppercase; box-shadow: 0 4px 15px rgba(0,0,0,0.15); transition: transform 0.2s;\" href=\"mailto:engineering@ever-power.net\">Get Your Custom Engineering Sizing Quote<\/a><\/p>\n<\/section>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>","protected":false},"excerpt":{"rendered":"<p>Ionization Catcher | Advanced Tar &amp; Particulate Elimination Eradicate sticky tar, heavy water mist, and corrosive particulates that destroy downstream equipment. Engineered by Ever-power, the BL-Series Ionization Catcher utilizes a high-voltage electrostatic field to capture complex impurities with absolute efficiency. Protect your induced draft fans, prevent catalyst blinding, and transform hazardous tar waste into a [&hellip;]<\/p>","protected":false},"featured_media":5806,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"<h2><\/h2>\r\n<header style=\"background: linear-gradient(135deg, #1e3c72 0%, #2a5298 100%); color: #ffffff; padding: 8% 5%; text-align: center;\">\r\n<div style=\"max-width: 1200px; margin: 0 auto;\">\r\n<h2 style=\"font-size: 2.8em; margin-bottom: 20px; font-weight: 800; text-transform: uppercase; letter-spacing: 1px; text-shadow: 1px 1px 3px rgba(0,0,0,0.3);\"><span style=\"color: #ffffff;\">Ionization Catcher | Advanced Tar &amp; Particulate Elimination<\/span><\/h2>\r\n<p style=\"font-size: 1.25em; max-width: 900px; margin: 0 auto 30px; font-weight: 300; line-height: 1.8;\">Eradicate sticky tar, heavy water mist, and corrosive particulates that destroy downstream equipment. Engineered by Ever-power, the BL-Series Ionization Catcher utilizes a high-voltage electrostatic field to capture complex impurities with absolute efficiency. Protect your induced draft fans, prevent catalyst blinding, and transform hazardous tar waste into a recoverable asset with our internationally leading separation technology.<\/p>\r\n<a style=\"display: inline-block; background-color: #e67e22; color: #ffffff; padding: 18px 40px; text-decoration: none; font-size: 1.15em; border-radius: 4px; font-weight: bold; text-transform: uppercase; box-shadow: 0 4px 15px rgba(230, 126, 34, 0.4); transition: transform 0.3s;\" href=\"#sizing-guide\">Request Engineering Sizing<\/a>\r\n\r\n<\/div>\r\n<\/header>&nbsp;\r\n\r\n<section style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">\u2699\ufe0f Executive Brief Card<\/h2>\r\n<div style=\"display: flex; flex-wrap: wrap; gap: 20px;\">\r\n<div style=\"flex: 1 1 300px; background: #ffffff; padding: 30px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-top: 5px solid #3498db; box-sizing: border-box;\">\r\n<h3 style=\"color: #2c3e50; margin-top: 0; font-size: 1.4em;\">???? Processing Capacity<\/h3>\r\n<ul style=\"list-style: none; padding: 0; margin: 0;\">\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">???? <strong>Standard Gas Volume:<\/strong> 10,000 - 30,000 m\u00b3\/h (Highly Scalable)<\/li>\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">????\ufe0f <strong>Target Pollutants:<\/strong> Tar, Water Mist, Oil Fumes, Fine Dust<\/li>\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u26a1 <strong>Electrode Tubes:<\/strong> 37 to 91+ (Galvanized \u03c6250x4000mm)<\/li>\r\n<\/ul>\r\n<\/div>\r\n<div style=\"flex: 1 1 300px; background: #ffffff; padding: 30px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-top: 5px solid #e74c3c; box-sizing: border-box;\">\r\n<h3 style=\"color: #2c3e50; margin-top: 0; font-size: 1.4em;\">???? Purification Performance<\/h3>\r\n<ul style=\"list-style: none; padding: 0; margin: 0;\">\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u2705 <strong>Capture Efficiency:<\/strong> &gt; 99% for Tar &amp; Mist<\/li>\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u2705 <strong>Operating Resistance:<\/strong> Extremely Low (300 Pa)<\/li>\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u2705 <strong>Power Consumption:<\/strong> 15 kW to 42 kW<\/li>\r\n<\/ul>\r\n<\/div>\r\n<div style=\"flex: 1 1 300px; background: #ffffff; padding: 30px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-top: 5px solid #2ecc71; box-sizing: border-box;\">\r\n<h3 style=\"color: #2c3e50; margin-top: 0; font-size: 1.4em;\">????\ufe0f Core Technology<\/h3>\r\n<ul style=\"list-style: none; padding: 0; margin: 0;\">\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">\u26a1 <strong>Corona System:<\/strong> High-voltage DC ionization<\/li>\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">???? <strong>Rectifier:<\/strong> High Voltage Electrostatic Silicon Rectifier<\/li>\r\n \t<li style=\"margin-bottom: 12px; font-size: 1.1em;\">????\ufe0f <strong>Insulator Protection:<\/strong> Thermally insulated, electrically heated box<\/li>\r\n<\/ul>\r\n<\/div>\r\n<img class=\"aligncenter size-full wp-image-5806\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-1.webp\" alt=\" Ionization Catcher\" width=\"800\" height=\"454\" \/>\r\n\r\n<\/div>\r\n<\/section><section style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">???? Technical Specifications &amp; Performance Index<\/h2>\r\n<p style=\"font-size: 1.15em; margin-bottom: 25px; line-height: 1.7;\">The Ever-power BLBZQ Series Ionization Catcher is designed in a vertical cylindrical configuration to maximize space utilization while delivering phenomenal gas-liquid-solid separation. Below are the standard specifications for our core modules.<\/p>\r\n&nbsp;\r\n<div style=\"overflow-x: auto; background: #ffffff; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.05); border: 1px solid #e0e0e0;\">\r\n<table style=\"width: 100%; min-width: 800px; border-collapse: collapse; text-align: left;\">\r\n<thead style=\"background-color: #1e3c72; color: #ffffff;\">\r\n<tr>\r\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Model<\/th>\r\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Gas Volume (m\u00b3\/h)<\/th>\r\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Equipment Size (mm)<\/th>\r\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Electrode Tubes (pcs)<\/th>\r\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Tube Specification<\/th>\r\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Wind Resistance (Pa)<\/th>\r\n<th style=\"padding: 18px; border-bottom: 2px solid #152b52; font-size: 1.1em;\">Power Consumption (KW)<\/th>\r\n<\/tr>\r\n<\/thead>\r\n<tbody>\r\n<tr>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\"><strong>BLBZQ-10000<\/strong><\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">10,000<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03a62300 * 8000<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">37<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03b4=0.8mm, Galvanized Round Tube \u03a6250 * 4000mm<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">300<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">15<\/td>\r\n<\/tr>\r\n<tr style=\"background-color: #f9fbfd;\">\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\"><strong>BLBZQ-15000<\/strong><\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">15,000<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03a62600 * 8000<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">55<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03b4=0.8mm, Galvanized Round Tube \u03a6250 * 4000mm<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">300<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">22<\/td>\r\n<\/tr>\r\n<tr>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\"><strong>BLBZQ-20000<\/strong><\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">20,000<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03a63100 * 8500<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">73<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03b4=0.8mm, Galvanized Round Tube \u03a6250 * 4000mm<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">300<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">29<\/td>\r\n<\/tr>\r\n<tr style=\"background-color: #f9fbfd;\">\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\"><strong>BLBZQ-30000<\/strong><\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">30,000<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03a63800 * 9000<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">91<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">\u03b4=0.8mm, Galvanized Round Tube \u03a6250 * 4000mm<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">300<\/td>\r\n<td style=\"padding: 18px; border-bottom: 1px solid #eee; font-size: 1.05em;\">42<\/td>\r\n<\/tr>\r\n<\/tbody>\r\n<\/table>\r\n<\/div>\r\n<p style=\"font-size: 0.9em; color: #7f8c8d; margin-top: 10px;\">* Note: For process flows exceeding 30,000 m\u00b3\/h, multiple units can be deployed in parallel, or custom mega-scale units can be fabricated to site requirements.<\/p>\r\n\r\n<\/section><section style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">???? Ionization Catcher Introduction &amp; Core Concepts<\/h2>\r\n<div style=\"background: #ffffff; padding: 35px; border-radius: 8px; border: 1px solid #e0e0e0; box-shadow: 0 4px 15px rgba(0,0,0,0.03); box-sizing: border-box;\">\r\n<p style=\"font-size: 1.15em; line-height: 1.8;\">In industries such as coking, carbon manufacturing, and heavy chemical processing, exhaust gases are heavily laden with sticky coal tar, oil mists, and saturated droplets. Traditional dry baghouses will instantly blind and clog under these conditions, while wet scrubbers fail to capture fine aerosols effectively.<\/p>\r\n<p style=\"font-size: 1.15em; line-height: 1.8;\">The <strong>Ionization Catcher (Electrostatic Tar Precipitator)<\/strong> is the definitive solution. The core concept relies on high-voltage electrostatic principles. When smoke containing tar and droplet impurities passes through a powerful electric field, a corona discharge occurs. The impurities adsorb negative ions and electrons. Driven by the <strong>Coulomb force<\/strong> of the electric field, these charged particles migrate rapidly to the precipitation electrode (the tube wall), where they release their charge and adsorb onto the surface.<\/p>\r\n\r\n<\/div>\r\n<img class=\"aligncenter size-full wp-image-5808\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-2.webp\" alt=\" Ionization Catcher\" width=\"800\" height=\"786\" \/>\r\n\r\n<\/section><section style=\"margin-bottom: 60px; background-color: #ffffff; padding: 40px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-left: 6px solid #27ae60; box-sizing: border-box;\">\r\n<h2 style=\"font-size: 2.2em; color: #112240; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">????\ufe0f Product Core Components<\/h2>\r\n<div style=\"display: flex; flex-wrap: wrap; gap: 30px;\">\r\n<div style=\"flex: 1 1 45%; box-sizing: border-box;\">\r\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.4em;\">1. The Corona System<\/h3>\r\n<p style=\"font-size: 1.1em; line-height: 1.7;\">The heart of the catcher. It consists of highly engineered corona wires, high-voltage porcelain bottles, suspension rods, upper and lower umbrella rings, and tensioning weights. Installed inside the tar removal tower, it generates a ferocious high-voltage electric field that ionizes the surrounding gas medium, imparting a negative charge to all tar, mist, and dust passing through.<\/p>\r\n\r\n<\/div>\r\n<div style=\"flex: 1 1 45%; box-sizing: border-box;\">\r\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.4em;\">2. High Voltage Electrostatic Silicon Rectifier<\/h3>\r\n<p style=\"font-size: 1.1em; line-height: 1.7;\">Transforms standard alternating current (AC) into the massive, stable high-voltage direct current (DC) required by the corona system. It ensures continuous, uninterrupted corona discharge even under heavy particulate loading.<\/p>\r\n\r\n<\/div>\r\n<div style=\"flex: 1 1 45%; box-sizing: border-box;\">\r\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.4em;\">3. Insulator Box with Thermal Protection<\/h3>\r\n<p style=\"font-size: 1.1em; line-height: 1.7;\">Because the gas stream is laden with moisture and sticky tar, high-voltage insulators are at extreme risk of tracking and short-circuiting. Our insulators are housed in a dedicated thermal insulation box equipped with an <strong>electric heating device<\/strong>. This prevents moisture condensation on the porcelain, ensuring absolute electrical safety and preventing system trips.<\/p>\r\n\r\n<\/div>\r\n&nbsp;\r\n<div style=\"flex: 1 1 45%; box-sizing: border-box;\">\r\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.4em;\">4. High Voltage Control Cabinet<\/h3>\r\n<p style=\"font-size: 1.1em; line-height: 1.7;\">The central nervous system of the Ionization Catcher. It manages power input, working voltage adjustment, and output. It features rapid operational fault alarms and automated high-voltage cut-offs to prevent internal sparking from escalating into fires.<\/p>\r\n\r\n<\/div>\r\n<\/div>\r\n<\/section><img class=\"aligncenter size-full wp-image-5805\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Ionization-Catcher-3.webp\" alt=\" Ionization Catcher\" width=\"800\" height=\"786\" \/>\r\n\r\n<section style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">\u2699\ufe0f Working Principle<\/h2>\r\n<div style=\"background: #ffffff; padding: 35px; border-radius: 8px; border: 1px solid #e0e0e0; box-shadow: 0 4px 15px rgba(0,0,0,0.03); box-sizing: border-box;\">\r\n<p style=\"font-size: 1.15em; line-height: 1.8;\">The continuous operation of the Ionization Catcher relies on the physics of electrostatic precipitation combined with the fluid dynamics of viscous liquids:<\/p>\r\n\r\n<ol style=\"padding-left: 20px; font-size: 1.15em; line-height: 1.8; margin: 0;\">\r\n \t<li style=\"margin-bottom: 15px;\"><strong>Gas Entry &amp; Distribution:<\/strong> Dirty, tar-laden gas enters the lower section of the tower and is evenly distributed upward through the honeycomb array of precipitation tubes (anodes).<\/li>\r\n \t<li style=\"margin-bottom: 15px;\"><strong>Ionization &amp; Charging:<\/strong> As the gas passes the central corona wire (cathode), the intense high-voltage field ionizes the gas. Free electrons and negative ions attach themselves to the tar droplets, oil fumes, and dust particles.<\/li>\r\n \t<li style=\"margin-bottom: 15px;\"><strong>Migration &amp; Capture:<\/strong> The negatively charged tar and dust are violently repelled by the cathode and attracted to the grounded inner walls of the precipitation tubes. Upon impact, they lose their charge and adhere to the tube wall.<\/li>\r\n \t<li style=\"margin-bottom: 15px;\"><strong>Gravity Discharge:<\/strong> Over time, the mass of the tar and liquid impurities adsorbed on the precipitation electrode increases. Once it overcomes surface adhesion, the collected liquid acts as a self-cleaning mechanism, automatically flowing down the tube walls. It collects in the bottom cone and is discharged for recovery, while 99%+ clean gas exits the top of the tower.<\/li>\r\n<\/ol>\r\n<\/div>\r\n<\/section><section style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">???? Perfect Manufacturing Facilities<\/h2>\r\n<div style=\"background: #ffffff; padding: 35px; border-radius: 8px; border: 1px solid #e0e0e0; box-shadow: 0 4px 15px rgba(0,0,0,0.03); box-sizing: border-box;\">\r\n<p style=\"font-size: 1.15em; line-height: 1.8;\">The structural integrity and absolute vertical alignment of the electrode tubes are paramount. A misalignment of just a few millimeters can cause high-voltage arcing and catastrophic failure.<\/p>\r\n<p style=\"font-size: 1.15em; line-height: 1.8;\">Ever-power operates a massive industrial park with an annual production capacity exceeding <strong>50,000 tons<\/strong>. We utilize <strong>specialized production lines<\/strong> explicitly for polar plates and discharge electrodes. Our facility deploys <strong>CNC Cutting Machines<\/strong>, <strong>Robot Automatic Welding stations<\/strong>, and large-scale edge planers to guarantee absolute dimensional tolerance. Operating strictly under the <strong>ISO9001 quality management system<\/strong>, our fabrication ensures perfect electrode concentricity and flawless equipment longevity.<\/p>\r\n\r\n<\/div>\r\n<\/section><section style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">???? Supporting Control &amp; Instrumentation<\/h2>\r\n<div style=\"display: flex; flex-wrap: wrap; gap: 40px;\">\r\n<div style=\"flex: 1 1 100%; background: #ffffff; padding: 30px; border-radius: 8px; border: 1px solid #e0e0e0; box-shadow: 0 4px 15px rgba(0,0,0,0.03); box-sizing: border-box;\">\r\n<p style=\"font-size: 1.15em; line-height: 1.7; margin-bottom: 20px;\">Managing high-voltage direct current (tens of thousands of volts) in explosive, tar-rich environments requires flawless automation. Ever-power provides a complete, turnkey suite of intelligent electrical control equipment.<\/p>\r\n\r\n<ul style=\"list-style: none; padding: 0; margin: 0; font-size: 1.1em; line-height: 1.8;\">\r\n \t<li style=\"margin-bottom: 10px;\"><strong>Spark Management System:<\/strong> The control cabinet automatically detects micro-arcing inside the tower. It instantaneously drops the voltage to extinguish the spark and ramps it back up in milliseconds, ensuring safety without losing capture efficiency.<\/li>\r\n \t<li style=\"margin-bottom: 10px;\"><strong>Insulator Heater Control:<\/strong> Automatically monitors ambient and internal temperatures, engaging the insulator box heaters to strictly prevent condensation and electrical tracking.<\/li>\r\n \t<li style=\"margin-bottom: 10px;\"><strong>DCS Integration:<\/strong> All panels are built to seamlessly integrate with your plant's central control room, providing real-time telemetry on voltage, current, and system resistance.<\/li>\r\n \t<li><img class=\"aligncenter size-full wp-image-5774\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Catalytic-Combustion-CO-8.webp\" alt=\"Catalytic Combustion CO\" width=\"800\" height=\"594\" \/><\/li>\r\n<\/ul>\r\n<\/div>\r\n<\/div>\r\n<\/section><section style=\"margin-bottom: 60px; background-color: #ffffff; padding: 40px; border-radius: 8px; box-shadow: 0 4px 20px rgba(0,0,0,0.05); border-left: 6px solid #e74c3c; box-sizing: border-box;\">\r\n<h2 style=\"font-size: 2.2em; color: #112240; border-bottom: 3px solid #e74c3c; padding-bottom: 10px; margin-bottom: 30px;\">???? Integrated Supply &amp; Expertise<\/h2>\r\n<div style=\"display: flex; flex-wrap: wrap; gap: 30px;\">\r\n<div style=\"flex: 1 1 100%; box-sizing: border-box;\">\r\n<p style=\"font-size: 1.2em; line-height: 1.7;\">Since 2000, Ever-power has evolved from an equipment manufacturer to a comprehensive EPC (Engineering, Procurement, and Construction) integrated supplier.<\/p>\r\n<p style=\"font-size: 1.15em; line-height: 1.7;\">Leveraging our deep R&amp;D activities and vast technical cooperation, we deliver complex, multi-stage projects. Our integrated task force comprises the <strong>VOCs Business Dept, Desulfurization &amp; Denitration Dept, De-NOx Dept, Fluid Suspension Dept, and Carbon Neutrality Dept<\/strong>. This means when you purchase an Ionization Catcher, you are buying a system perfectly engineered to integrate with your upstream boilers and downstream RTOs or scrubbers, guaranteed to work flawlessly as a unified ecosystem.<\/p>\r\n\r\n<\/div>\r\n<\/div>\r\n<\/section><section id=\"case-studies\" style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">???? Successful Case Display<\/h2>\r\n<div style=\"display: flex; flex-wrap: wrap; gap: 20px;\">\r\n<div style=\"flex: 1 1 45%; padding: 35px; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.03); background: #ffffff; border: 1px solid #e0e0e0; box-sizing: border-box;\">\r\n<h3 style=\"margin-top: 0; color: #2980b9; font-size: 1.4em;\">Shanxi Coking Group (China)<\/h3>\r\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Application:<\/strong> Coke Oven Gas Purification<\/p>\r\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Challenge:<\/strong> Heavy coal tar was blinding downstream desulfurization equipment, causing massive plant downtime.<\/p>\r\n<p style=\"font-size: 1.05em; color: #555; margin-top: 10px;\"><em>Ever-power installed a multi-unit Ionization Catcher array. Tar capture efficiency exceeded 99.5%. The recovered coal tar was sold as a chemical byproduct, turning a severe maintenance headache into a new revenue stream.<\/em><\/p>\r\n\r\n<\/div>\r\n<div style=\"flex: 1 1 45%; padding: 35px; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.03); background: #ffffff; border: 1px solid #e0e0e0; box-sizing: border-box;\">\r\n<h3 style=\"margin-top: 0; color: #2980b9; font-size: 1.4em;\">Gujarat Carbon &amp; Chemicals (India)<\/h3>\r\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Application:<\/strong> Carbon Baking Furnace Exhaust<\/p>\r\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Challenge:<\/strong> Thick asphalt fumes and pitch mist were escaping to the atmosphere, violating local EPA opacity laws.<\/p>\r\n<p style=\"font-size: 1.05em; color: #555; margin-top: 10px;\"><em>The BLBZQ-30000 effortlessly condensed the heavy asphalt mist. The extremely low 300 Pa resistance meant no upgrades to the existing ID fans were required, saving significant CapEx.<\/em><\/p>\r\n\r\n<\/div>\r\n<div style=\"flex: 1 1 45%; padding: 35px; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.03); background: #ffffff; border: 1px solid #e0e0e0; box-sizing: border-box;\">\r\n<h3 style=\"margin-top: 0; color: #2980b9; font-size: 1.4em;\">Vietnam Rubber Corp (Vietnam)<\/h3>\r\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Application:<\/strong> Rubber Vulcanization Exhaust<\/p>\r\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Challenge:<\/strong> Complex, oily, and sticky aerosols were rapidly blinding activated carbon filtration boxes.<\/p>\r\n<p style=\"font-size: 1.05em; color: #555; margin-top: 10px;\"><em>Installed as a pre-treatment stage before final VOC oxidation. The Ionization Catcher stripped 99% of the oil mist, extending the life of downstream VOC media by 500%.<\/em><\/p>\r\n\r\n<\/div>\r\n<div style=\"flex: 1 1 45%; padding: 35px; border-radius: 8px; box-shadow: 0 4px 15px rgba(0,0,0,0.03); background: #ffffff; border: 1px solid #e0e0e0; box-sizing: border-box;\">\r\n<h3 style=\"margin-top: 0; color: #2980b9; font-size: 1.4em;\">Rio Industrial Printing (Brazil)<\/h3>\r\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Application:<\/strong> High-Volume Printing Oil Fumes<\/p>\r\n<p style=\"font-size: 1.1em; margin: 5px 0;\"><strong>Challenge:<\/strong> Ink aerosols and plasticizer fumes required capture without using water scrubbers due to zero-liquid-discharge mandates.<\/p>\r\n<p style=\"font-size: 1.05em; color: #555; margin-top: 10px;\"><em>The dry electrostatic nature of the equipment perfectly solved the issue. The captured oils simply drained to a collection tote for safe, liquid-free disposal.<\/em><\/p>\r\n\r\n<\/div>\r\n<img class=\"aligncenter size-full wp-image-5775\" src=\"https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2026\/03\/0-Catalytic-Combustion-CO-9.webp\" alt=\"Catalytic Combustion CO\" width=\"800\" height=\"280\" \/>\r\n\r\n<\/div>\r\n<\/section><section id=\"why-choose-us\" style=\"margin-bottom: 60px; background: linear-gradient(135deg, #112240 0%, #1a365d 100%); color: #ffffff; padding: 50px 40px; border-radius: 8px; box-shadow: 0 10px 30px rgba(0,0,0,0.15); box-sizing: border-box;\">\r\n<h2 style=\"font-size: 2.2em; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px; color: #ffffff;\">???? Why Partner with Ever-power?<\/h2>\r\n<div style=\"display: flex; flex-wrap: wrap; gap: 30px;\">\r\n<div style=\"flex: 1 1 100%;\">\r\n<p style=\"font-size: 1.2em; margin-bottom: 25px; line-height: 1.8;\">Designing an Electrostatic Tar Precipitator requires absolute precision. A slight vibration or misalignment inside the high-voltage field causes catastrophic arcing and fire risks. It is a rigorous science we have perfected over 20 years.<\/p>\r\n\r\n<ul style=\"list-style: none; padding: 0; margin: 0;\">\r\n \t<li style=\"margin-bottom: 20px; position: relative; padding-left: 45px;\"><span style=\"position: absolute; left: 0; color: #3498db; font-size: 1.5em; top: -4px;\">\u2714\ufe0f<\/span> <strong style=\"color: #63b3ed; font-size: 1.2em;\">Full Value-Chain Integration:<\/strong> We are true EPC contractors. We deliver comprehensive Process Engineering \u2794 Precision CNC Manufacturing \u2794 Turnkey Site Installation \u2794 High-Voltage Commissioning.<\/li>\r\n \t<li style=\"margin-bottom: 20px; position: relative; padding-left: 45px;\"><span style=\"position: absolute; left: 0; color: #3498db; font-size: 1.5em; top: -4px;\">\u2714\ufe0f<\/span> <strong style=\"color: #63b3ed; font-size: 1.2em;\">Proven by Industry Giants:<\/strong> Our bespoke BL Series systems successfully safeguard the continuous compliance of massive conglomerates globally, including heavy chemical refineries, carbon plants, and coking facilities.<\/li>\r\n \t<li style=\"margin-bottom: 20px; position: relative; padding-left: 45px;\"><span style=\"position: absolute; left: 0; color: #3498db; font-size: 1.5em; top: -4px;\">\u2714\ufe0f<\/span> <strong style=\"color: #63b3ed; font-size: 1.2em;\">Uncompromised Quality Credentials:<\/strong> Fully ISO 9001 certified, holding multiple structural patents, ensuring flawless electrode concentricity and absolute operational safety.<\/li>\r\n<\/ul>\r\n<\/div>\r\n<\/div>\r\n<\/section><section id=\"sizing-guide\" style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #e67e22; padding-bottom: 10px; margin-bottom: 30px;\">???? Selection Guide: Architecting Your Catcher<\/h2>\r\n<p style=\"font-size: 1.15em; margin-bottom: 25px;\">To engineer the precise Ionization Catcher for your hazardous exhaust, our technical team requires rigorous operational data to select the correct sizing and high-voltage parameters. Prepare the following data:<\/p>\r\n\r\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\"><summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">1. Exact Gas Properties (Crucial)<\/summary>\r\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Provide the <strong>Maximum Gas Volume (m\u00b3\/h)<\/strong>, operating Temperature, and Moisture Content. We specifically need to know the concentration of <strong>Tar and Dust (mg\/Nm\u00b3)<\/strong>. High tar loads require specifically spaced electrode tubes to prevent bridging and arcing.<\/p>\r\n\r\n<\/details><details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\"><summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">2. Downstream Equipment Protection<\/summary>\r\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Is this device acting as a pre-filter for a downstream Catalytic Oxidizer (CO), Regenerative Thermal Oxidizer (RTO), or Desulfurization tower? Knowing your total process chain allows us to guarantee the necessary 99% capture efficiency to prevent downstream catalyst blinding or bed plugging.<\/p>\r\n\r\n<\/details><details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\"><summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">3. Plant Layout &amp; Recovery Demand<\/summary>\r\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Do you intend to sell or recycle the captured coal tar or oil? We can engineer specialized heated bottom cones and discharge valves to ensure highly viscous captured materials flow smoothly into your recovery tanks.<\/p>\r\n\r\n<\/details><\/section><section id=\"roi-analysis\" style=\"margin-bottom: 60px; background-color: #e8f4f8; padding: 40px; border-radius: 8px; border: 1px solid #d4e6f1; box-sizing: border-box;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">???? Value Quantified: Return on Investment (ROI)<\/h2>\r\n<p style=\"font-size: 1.15em; margin-bottom: 25px;\">Investing in an Ever-power Ionization Catcher transforms a massive maintenance liability into a highly profitable, self-cleaning asset.<\/p>\r\n\r\n<div style=\"display: flex; flex-wrap: wrap; gap: 30px;\">\r\n<div style=\"flex: 1 1 45%; background: #ffffff; padding: 35px; border-radius: 8px; border-top: 5px solid #c0392b; box-shadow: 0 4px 10px rgba(0,0,0,0.05); box-sizing: border-box;\">\r\n<h3 style=\"color: #c0392b; margin-top: 0; font-size: 1.5em;\">The Cost of Inadequate Filtration<\/h3>\r\n<ul style=\"padding-left: 20px; margin-bottom: 0; font-size: 1.1em; line-height: 1.7;\">\r\n \t<li style=\"margin-bottom: 12px;\"><strong>Catastrophic Downstream Failure:<\/strong> Sending tar-laden gas directly into an RTO or catalytic bed will instantly blind the ceramics and poison the catalyst. You will face multi-week factory shutdowns to chisel out ruined ceramics, costing hundreds of thousands in downtime.<\/li>\r\n \t<li style=\"margin-bottom: 12px;\"><strong>Fan Destruction:<\/strong> Sticky tar accumulating on ID fan impellers causes severe dynamic imbalance. This leads to shattered bearings, destroyed motors, and constant fan replacement costs.<\/li>\r\n<\/ul>\r\n<\/div>\r\n<div style=\"flex: 1 1 45%; background: #ffffff; padding: 35px; border-radius: 8px; border-top: 5px solid #27ae60; box-shadow: 0 4px 10px rgba(0,0,0,0.05); box-sizing: border-box;\">\r\n<h3 style=\"color: #27ae60; margin-top: 0; font-size: 1.5em;\">The Ever-power Upgrade ROI<\/h3>\r\n<ul style=\"padding-left: 20px; margin-bottom: 0; font-size: 1.1em; line-height: 1.7;\">\r\n \t<li style=\"margin-bottom: 12px;\"><strong>Unstoppable Uptime:<\/strong> By catching 99% of sticky tars and mists upfront, your downstream RTOs, scrubbers, and fans run flawlessly for years. Maintenance shutdowns drop to near zero.<\/li>\r\n \t<li style=\"margin-bottom: 12px;\"><strong>Energy &amp; Material Profit:<\/strong> The extremely low operating resistance (300 Pa) saves massive electrical costs on your ID fans. Furthermore, the pure coal tar captured is a highly valuable chemical commodity. Selling this byproduct often pays back the equipment CapEx within the first year.<\/li>\r\n<\/ul>\r\n<\/div>\r\n<\/div>\r\n<\/section><section id=\"faq\" style=\"margin-bottom: 60px;\">\r\n<h2 style=\"font-size: 2.2em; color: #1e3c72; border-bottom: 3px solid #3498db; padding-bottom: 10px; margin-bottom: 30px;\">\u2753 Engineering &amp; Operational FAQ<\/h2>\r\n<details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\"><summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">How does this differ from a standard Dry Electrostatic Precipitator (ESP)?<\/summary>\r\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">A standard Dry ESP captures dry dust and relies on mechanical hammers (rapping) to knock the dust off the plates. If you put tar or wet mist into a Dry ESP, the rapping hammers will fail to dislodge the sticky sludge, and the unit will short-circuit. An Ionization Catcher is specifically designed for wet, sticky, tar-heavy flows. It utilizes the liquid nature of the captured material to naturally flow down the tubes via gravity\u2014no mechanical rapping required.<\/p>\r\n\r\n<\/details><details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\"><summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">What happens if the insulators get wet?<\/summary>\r\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Wet insulators cause high-voltage electrical tracking, sparking, and system failure. To prevent this, Ever-power engineers a dedicated, sealed <strong>Insulator Box<\/strong> equipped with internal electric heaters. This keeps the porcelain insulators completely dry and above the dew point, ensuring absolute electrical safety.<\/p>\r\n\r\n<\/details><details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\"><summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">How do you prevent high-voltage fires in combustible gas streams?<\/summary>\r\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">Safety is governed by advanced PLC logic. The High Voltage Control Cabinet features an ultra-fast spark management system. If a micro-arc is detected, the system instantaneously drops the voltage to extinguish the spark, then ramps it back up in milliseconds. Combined with strict oxygen (O2) and LEL monitoring in the ductwork, explosion risks are entirely mitigated.<\/p>\r\n\r\n<\/details><details style=\"background: #ffffff; padding: 22px; border: 1px solid #e0e0e0; border-radius: 6px; margin-bottom: 15px; cursor: pointer; box-shadow: 0 2px 5px rgba(0,0,0,0.02);\"><summary style=\"font-weight: bold; font-size: 1.25em; outline: none; color: #2c3e50;\">How is the captured tar or thick oil discharged?<\/summary>\r\n<p style=\"margin-top: 15px; color: #555; line-height: 1.7; font-size: 1.1em;\">The captured liquid flows via gravity down the anode tubes into a conical collection hopper at the base of the unit. For highly viscous tars, we can integrate steam jackets or electric heat tracing around the bottom cone to keep the material fluid, allowing it to discharge smoothly through an automated rotary or gate valve.<\/p>\r\n\r\n<\/details><\/section><section id=\"related-products\" style=\"margin-bottom: 60px; background-color: #ffffff; padding: 40px; border: 1px solid #e0e0e0; border-radius: 8px; box-sizing: border-box;\">\r\n<h2 style=\"font-size: 1.8em; color: #1e3c72; margin-top: 0; margin-bottom: 20px;\">???? Comprehensive Plant Environmental Solutions<\/h2>\r\n<p style=\"font-size: 1.1em; margin-bottom: 25px;\">The Ionization Catcher is the ultimate pre-treatment step. Complete your facility's purification chain with Ever-power's advanced downstream gas treatment systems:<\/p>\r\n\r\n<ul style=\"line-height: 2.2; font-size: 1.1em; margin: 0; padding-left: 20px;\">\r\n \t<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/voc-treatment\/\">Advanced VOC Treatment Systems<\/a> - Total lifecycle solutions for industrial organic emissions.<\/li>\r\n \t<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/rto\/\">RTO (Regenerative Thermal Oxidizer)<\/a> - High thermal efficiency destruction of clean, high-volume VOCs.<\/li>\r\n \t<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/regenerative-catalytic-oxidizer-rco\/\">RCO (Regenerative Catalytic Oxidizer)<\/a> - Ceramic-bed heat recovery catalytic oxidation for large volumes.<\/li>\r\n \t<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/catalytic-oxidizer-co\/\">CO (Catalytic Oxidizer)<\/a> - Low-temperature catalytic oxidation for steady, clean streams.<\/li>\r\n \t<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/about-us\/\">About Ever-power<\/a> - Learn more about our legacy and engineering ethos.<\/li>\r\n \t<li><a style=\"color: #3498db; text-decoration: none; font-weight: bold;\" href=\"https:\/\/regenerative-thermal-oxidizers.com\/\">Ever-power Global Homepage<\/a><\/li>\r\n<\/ul>\r\n<\/section><section id=\"cta\" style=\"background: linear-gradient(135deg, #e67e22 0%, #d35400 100%); color: #ffffff; padding: 70px 5%; text-align: center; border-radius: 8px; box-shadow: 0 10px 30px rgba(230, 126, 34, 0.3);\">\r\n<h2 style=\"font-size: 2.5em; margin-bottom: 20px; text-transform: uppercase; font-weight: 800; color: #fff;\">Protect Your Equipment &amp; Recover Valuable Assets<\/h2>\r\n<p style=\"font-size: 1.3em; max-width: 850px; margin: 0 auto 35px; line-height: 1.6;\">Stop risking catastrophic downstream blockages and ID fan destruction. Let Ever-power's senior engineering team design a bespoke Ionization Catcher that guarantees &gt; 99% tar and mist removal, recovers valuable chemical byproducts, and secures your plant's absolute operational continuity.<\/p>\r\n<a style=\"display: inline-block; background-color: #ffffff; color: #d35400; padding: 22px 50px; font-size: 1.25em; text-decoration: none; border-radius: 4px; font-weight: bold; text-transform: uppercase; box-shadow: 0 4px 15px rgba(0,0,0,0.15); transition: transform 0.2s;\" href=\"mailto:engineering@ever-power.net\">Get Your Custom Engineering Sizing Quote<\/a>\r\n\r\n<\/section>&nbsp;\r\n\r\n&nbsp;","_et_gb_content_width":""},"product_brand":[],"product_cat":[68],"product_tag":[69],"class_list":{"0":"post-5804","1":"product","2":"type-product","3":"status-publish","4":"has-post-thumbnail","6":"product_cat-ionization-catcher","7":"product_tag-ionization-catcher","9":"first","10":"instock","11":"shipping-taxable","12":"product-type-simple"},"_links":{"self":[{"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/product\/5804","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/comments?post=5804"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/media\/5806"}],"wp:attachment":[{"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/media?parent=5804"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/product_brand?post=5804"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/product_cat?post=5804"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/regenerative-thermal-oxidizers.com\/ru\/wp-json\/wp\/v2\/product_tag?post=5804"}],"curies":[{"name":"WP","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}