{"id":5642,"date":"2026-03-25T06:18:50","date_gmt":"2026-03-25T06:18:50","guid":{"rendered":"https:\/\/regenerative-thermal-oxidizers.com\/?post_type=product&p=5642"},"modified":"2026-03-26T02:04:44","modified_gmt":"2026-03-26T02:04:44","slug":"blesp1w-100w-series-electrostatic-precipitators","status":"publish","type":"product","link":"https:\/\/regenerative-thermal-oxidizers.com\/ko\/product\/blesp1w-100w-series-electrostatic-precipitators\/","title":{"rendered":"BLESP1W\/100W Series Electrostatic Precipitators"},"content":{"rendered":"
<\/p>\n Engineered by Ever-power for extreme environments. Achieve ultra-low emissions (< 30mg\/Nm3), handle massive gas volumes up to 2,300,000 m3\/h, and conquer high-temperature operations up to 400\u00b0C. Eliminate compliance risks and downtime with our benchmark dust collection technology.<\/p>\n Request Engineering Sizing & Quote<\/a><\/p>\n<\/div>\n<\/header>\n The BLESP1W\/100W Series represents the pinnacle of dry electrostatic precipitation. Below is the comprehensive structural and performance matrix engineered to handle the most demanding heavy-industry applications.<\/p>\n An Electrostatic Precipitator (ESP) separates particulate matter from an industrial gas stream utilizing the fundamental principles of electrostatic force (Coulomb force). Unlike mechanical filters (baghouses) that rely on physical barriers, the ESP uses electrical energy to actively target and remove dust, making it one of the most efficient, low-resistance purification methods available.<\/p>\n Operating resistance is maintained between a mere 200 to 350 Pa<\/strong>. Compared to baghouse systems (which can exceed 1800 Pa), this translates directly to massive electrical savings on your Induced Draft (ID) fans over the system’s lifespan.<\/p>\n<\/div>\n While fabric filters degrade rapidly above 250\u00b0C, the BLESP1W\/100W series handles continuous flue gas temperatures up to 400\u00b0C<\/strong> without catastrophic failure, making it essential for coolers, kilns, and metallurgical exhaust.<\/p>\n<\/div>\n Engineered to process massive inlet dust densities up to 1,300 g\/Nm\u00b3<\/strong> without choking. Our wide plate spacing (up to 450mm) prevents sparking and dust buildup, ensuring continuous, uninterrupted production.<\/p>\n<\/div>\n The landscape of heavy industry is shifting. Procurement and plant managers can no longer afford to view environmental control as a mere “accessory.” It is a core operational risk factor.<\/p>\n Global environmental bodies are enforcing near-zero emission standards. Exceeding 50mg\/Nm\u00b3 (or 30mg\/Nm\u00b3 in special zones) results in catastrophic operational stoppages, exorbitant daily fines, and revocation of operating licenses. Non-compliance is simply too expensive.<\/p>\n<\/div>\n Legacy systems or undersized dust collectors cause massive pressure drops. This forces ID fans to work at maximum load, consuming excessive megawatts of power daily. Furthermore, poor dust capture leads to rapid erosion of downstream equipment, particularly fan blades.<\/p>\n<\/div>\n<\/div>\n<\/section>\n The BLESP780\/930\/2000 sub-series are perfectly calibrated for cement plants ranging from 300 t\/d to 10,000 t\/d.<\/p>\n Designed for coal-fired boilers ranging from 50 MW to 1000 MW units, adapting to various coal characteristics.<\/p>\n Essential for iron, steel, and non-ferrous plants.<\/p>\n We don’t just sell equipment; we deliver regulatory peace of mind. Our proprietary BL series is the result of decades of continuous iteration, making it the technical benchmark in the environmental protection industry.<\/p>\n To architect the perfect BLESP model for your facility, our engineers require precise operational data. Please gather the following parameters before requesting a quote:<\/p>\n We need your Actual Gas Volume (Am\u00b3\/h)<\/strong> \uadf8\ub9ac\uace0 Standard Gas Volume (Nm\u00b3\/h)<\/strong>. Additionally, the continuous operating temperature and absolute maximum temperature spikes (\u00b0C) are critical to designing the casing thermal expansion joints and selecting the appropriate rapping mechanisms.<\/p>\n<\/div>\n<\/details>\n Provide the Inlet Dust Concentration (g\/Nm\u00b3)<\/strong>. For ESPs, the Dust Specific Resistivity (Ohm\u00b7cm)<\/strong> is the most critical factor. Dust with too low or too high resistivity requires special gas conditioning or specific electrode configurations to prevent back-corona.<\/p>\n<\/div>\n<\/details>\n What is your local regulatory requirement? (<50mg\/Nm\u00b3, <30mg\/Nm\u00b3, or <10mg\/Nm\u00b3). Finally, provide layout drawings. ESPs have a larger footprint than baghouses, and we need to calculate the number of fields that can physically fit within your plant’s spatial constraints.<\/p>\n<\/div>\n<\/details>\n<\/section>\n Purchasing an industrial ESP is a CapEx decision, but the true financial victory is won in OpEx.<\/p>\n Application:<\/strong> 5000 TPD Cement Kiln<\/p>\n Challenge:<\/strong> Extremely high inlet dust density combined with massive negative suction pressures.<\/p>\n \ud574\uacb0\ucc45:<\/strong> Ever-power delivered a Hi-Density & Hi-Suction Pressure ESP customized for extreme dust loads. Output emissions consistently maintained well below the stringent 30mg\/Nm\u00b3 national mandate.<\/p>\n<\/div>\n Application:<\/strong> 300MW Coal-Fired Boiler<\/p>\n Challenge:<\/strong> Processing high-ash local coal that caused severe spark-over and electrode failure in their legacy system.<\/p>\n \ud574\uacb0\ucc45:<\/strong> Installed the BLESP2000 Series with wide 400mm plate spacing and robust Fishbone discharge electrodes. Resulted in a 99.8% collection efficiency and zero wire breakages over a 4-year continuous run.<\/p>\n “The structural integrity of the Ever-power internal rapping system drastically reduced our maintenance man-hours.” – Lead Engineer<\/p>\n<\/div>\n Application:<\/strong> Sinter Plant Waste Gas Dedusting<\/p>\n Challenge:<\/strong> Handling 2,500,000 m\u00b3\/h gas volumes while combatting abrasive sinter dust that eroded ID fan blades quarterly.<\/p>\n \ud574\uacb0\ucc45:<\/strong> A multi-field ESP setup dropping particulate matter below 40mg\/Nm\u00b3, effectively saving the ID fans and extending plant uptime by 18% annually.<\/p>\n<\/div>\n Application:<\/strong> Dry Type Converter Gas ESP<\/p>\n Challenge:<\/strong> Combustible, intermittent CO gas mixtures required absolute explosion-proof purification.<\/p>\n \ud574\uacb0\ucc45:<\/strong> Supplied our specialized Cylindrical Casing ESP featuring 0.2MPa pressure bearing, relief valves, and zero-leakage sealing. Provided safe, continuous recovery of converter gas.<\/p>\n<\/div>\n<\/div>\n<\/section>\n High resistivity dust can cause “back corona,” severely dropping efficiency. We mitigate this through advanced high-frequency power supplies, precise temperature control, or, if the condition is extreme, we may recommend transitioning to a Wet Electrostatic Precipitator (WESP)<\/a> for guaranteed capture.<\/p>\n<\/div>\n<\/details>\n Because gas velocity inside an ESP must be slow (0.8 – 1.2 m\/s), they generally require a larger footprint than a baghouse for the same gas volume. However, our ZT24 plates increase effective collection area by 10%, allowing us to design a slightly more compact unit than traditional models. We provide detailed 3D layouts during the engineering phase.<\/p>\n<\/div>\n<\/details>\n We utilize highly durable rigid electrodes (like Fishbone or V-type) rather than simple weighted wires, making breakage exceedingly rare. However, if an electrical short occurs in one field, our multi-field design and advanced controls isolate the fault, allowing the remaining fields to continue operating and preventing a total plant shutdown.<\/p>\n<\/div>\n<\/details>\n Positively. Because the operating resistance is incredibly low (200-350 Pa) compared to mechanical filters, the load on your Induced Draft fan decreases significantly. This extends the fan’s mechanical life and slashes its electrical consumption.<\/p>\n<\/div>\n<\/details>\n Ever-power provides full-chain service. From civil engineering guidance to the final intelligent commissioning of the high-voltage transformers and rapping sequencers, our technical engineers are on-site to ensure optimal aerodynamic flow and electrical performance.<\/p>\n<\/div>\n<\/details>\n<\/section>\n BLESP1W\/100W Series Electrostatic<\/span><\/h2>\n
Precipitators (ESP)<\/span><\/h2>\n
<\/p>\nExecutive Engineering Brief<\/h2>\n
? Core Capacity<\/h3>\n
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\u26a1 Performance Metrics<\/h3>\n
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? Industry Compatibility<\/h3>\n
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Deep Technical Analysis & Specifications<\/h2>\n
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\n \nParameter Category<\/th>\n Specification \/ Range<\/th>\n Engineering Implication<\/th>\n<\/tr>\n<\/thead>\n \n Number of Chambers<\/td>\n 1 to 2 (pcs)<\/td>\n Allows for isolated maintenance and high-volume parallel processing without total system shutdown.<\/td>\n<\/tr>\n \n Passages Per Chamber<\/td>\n 9 to 40 (pcs)<\/td>\n Scalable cross-sectional volume to ensure optimal gas velocity (typically 0.8 – 1.2 m\/s) across diverse volumetric flows.<\/td>\n<\/tr>\n \n Height of Field<\/td>\n 5 to 15 (m)<\/td>\n Tall collecting plates maximize specific collection area (SCA) within a compact terrestrial footprint.<\/td>\n<\/tr>\n \n Number of Fields<\/td>\n 1 to 6 (pcs)<\/td>\n Sequential charging and collection stages. 4+ fields guarantee ultra-low emissions (<30mg\/Nm3) even with high resistivity dust.<\/td>\n<\/tr>\n \n Passage Space<\/td>\n 300, 400, 450 (mm)<\/td>\n Wide plate spacing reduces spark-over potential, improves high-voltage stability, and accommodates heavy dust loads without bridging.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n Process Mechanics & Internal Architecture<\/h2>\n
How the ESP Operates<\/h3>\n
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<\/li>\n<\/ol>\n<\/div>\nInternal Component Architecture<\/h3>\n
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<\/p>\n<\/div>\n<\/div>\n<\/section>\nStrategic Engineering Advantages<\/h2>\n
\u2705 Ultra-Low Pressure Drop<\/h4>\n
\u2705 High-Temperature Resilience<\/h4>\n
\u2705 Heavy Dust Load Mastery<\/h4>\n
<\/p>\n<\/div>\n<\/section>\nWhy Upgrade Now? Overcoming Industry Bottlenecks<\/span><\/h2>\n
1. Ruthless Policy Drivers<\/h4>\n
2. The Hidden Cost of Inefficient Filtration<\/h4>\n
Typical Application Scenarios & Industry Fit<\/h2>\n
?\ufe0f Cement Industry<\/h3>\n
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\u26a1 Power Generation<\/h3>\n
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? Metallurgical Industry<\/h3>\n
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The Engineering Edge: ESP vs. Traditional Baghouses<\/h2>\n
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\n \n\ud2b9\uc9d5<\/th>\n Ever-power BL Series ESP<\/th>\n Traditional Fabric Filter (Baghouse)<\/th>\n<\/tr>\n<\/thead>\n \n Pressure Drop (\u0394P)<\/td>\n 200 – 350 Pa.<\/strong> Exceptional fan energy savings.<\/td>\n 1200 – 1800 Pa. Constant high energy consumption.<\/td>\n<\/tr>\n \n Max Temperature<\/td>\n Up to 400\u00b0C.<\/strong> Resilient to thermal spikes.<\/td>\n Max ~250\u00b0C (requires very expensive PTFE bags). High risk of bag burn.<\/td>\n<\/tr>\n \n Maintenance Frequency<\/td>\n Very Low.<\/strong> Only routine rapping mechanism checks. No consumables.<\/td>\n High. Thousands of bags require periodic, expensive replacement.<\/td>\n<\/tr>\n \n Moisture Tolerance<\/td>\n Excellent. Does not blind or clog easily.<\/td>\n Poor. Moisture combined with dust forms a “cake” that blinds the bags.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n Why Partner with EVER-POWER?<\/h2>\n
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Engineering Sizing Guide: What We Need From You<\/h2>\n
1. Flue Gas Parameters<\/summary>\n
2. Dust Characteristics<\/summary>\n
3. Target Emission & Site Limitations<\/summary>\n
Value Quantified: The True ROI of the BL Series<\/h2>\n
The Cost of Traditional\/Failing Systems<\/h4>\n
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The Ever-power ESP ROI<\/h4>\n
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Global Installations & Engineering Triumphs<\/h2>\n
?? Tongchuan Shengwei Cement (China)<\/h4>\n
?? Jindal Power Grid (India)<\/h4>\n
?? Votorantim Metallurgy (Brazil)<\/h4>\n
?? Hoa Phat Steel (Vietnam)<\/h4>\n
Engineering & Operations FAQ<\/h2>\n
Can the ESP handle dust with very high electrical resistivity?<\/summary>\n
How much footprint does the BLESP series require?<\/summary>\n
What happens if a discharge wire breaks?<\/summary>\n
How does this system affect our ID Fan?<\/summary>\n
What is your commissioning support like?<\/summary>\n