{"id":4170,"date":"2024-12-16T07:32:58","date_gmt":"2024-12-16T07:32:58","guid":{"rendered":"https:\/\/regenerative-thermal-oxidizers.com\/?page_id=4170"},"modified":"2024-12-17T09:25:17","modified_gmt":"2024-12-17T09:25:17","slug":"waste-gas-treatment-in-cigarette-packaging-printing-industry","status":"publish","type":"page","link":"https:\/\/regenerative-thermal-oxidizers.com\/id\/waste-gas-treatment-in-cigarette-packaging-printing-industry\/","title":{"rendered":"Pengolahan Gas Limbah pada Industri Percetakan Kemasan Rokok"},"content":{"rendered":"

[et_pb_section fb_built=”1″ fullwidth=”on” _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_fullwidth_header title=”Waste Gas Treatment in Cigarette Packaging Printing Industry” button_one_text=”Click Here” _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_fullwidth_header][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

Karakteristik Peralatan Pencetakan pada Industri Pengemasan Rokok<\/strong><\/h2>\n

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1. Mesin cetak ukiran<\/h3>\n

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Mesin cekung rol cetak bungkus rokok umumnya memiliki 8-12 warna; Mesin cetak kecepatan rendah memiliki kecepatan 100-120m\/menit, mengonsumsi 30-50kg\/jam tinta dan pelarut per jam, dan memiliki total volume pembuangan 25000-30000m\u00b3\/jam; Mesin cetak kecepatan tinggi memiliki kecepatan 150-180m\/menit, mengonsumsi 40-60kg\/jam pelarut per jam, dan memiliki total volume pembuangan 35000-40000m\u00b3\/jam;
(Dihitung berdasarkan volume tinta pada area pencetakan: 120m\/menit \u00d7 0,92m \u00d7 60mnt\/jam \u00d7 2,5g\/\u33a1 \u00f7 38%=44kg\/jam)<\/p>\n

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2. Mesin cetak kertas pinus air<\/h3>\n

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Mesin cetak rol kertas pinus air umumnya memiliki 5 warna; Total volume udara buangan adalah 10.000-18.000 m\u00b3\/jam, dengan konsentrasi tinggi. Pelarut utamanya adalah etanol, dan konsentrasi VOC di lingkungan sekitar peralatan tinggi. Dengan demikian, konsentrasi gas buang yang terkumpul tidak teratur juga tinggi. Oleh karena itu, roda konsentrasi zeolit digunakan untuk meningkatkan volume udara ekstraksi dengan tepat.<\/p>\n

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3. Mesin cetak gravure tunggal<\/h3>\n

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Printer gravure satu lembar umumnya memiliki satu warna dan menggunakan tinta UV. Tinta tersebut mengandung pelarut etanol 2% dan sikloheksanon. Volume udara tangkap dan buang yang direncanakan adalah 2500m\u00b3\/jam, dan konsentrasi gas buang adalah 50-100mg\/m\u00b3;
Karena banyaknya resin yang dapat diawetkan dengan UV dalam tinta UV, maka tidak mungkin untuk menyerap dan memusatkannya.
Larutan:
1. Setelah ditangkap, langsung dikirim ke insinerasi RTO sebagai gas limbah terorganisir;
2. Gunakan perangkat adsorpsi\/desorpsi fotolisis UV + karbon aktif.
Kadang-kadang saat mencetak tinta UV, katup pengalih perlu dipasang di jalur pipa untuk kondisi pemrosesan yang berbeda;<\/p>\n

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4. Mesin sablon<\/h3>\n

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Sablon umumnya satu warna, menggunakan tinta UV dengan pelarut etanol 2% dan sikloheksanon dalam tinta. Volume penangkapan dan pembuangan udara yang direncanakan adalah 4000m\u00b3\/jam, dan konsentrasi gas buang adalah 50-100mg\/m\u00b3;
Karena adanya sejumlah besar resin yang dapat diawetkan UV dalam tinta UV, tidak mungkin untuk menyerap dan memusatkannya,
Larutan:
1. Setelah ditangkap, langsung dikirim ke insinerasi RTO sebagai gas limbah terorganisir;
2. Gunakan perangkat adsorpsi\/desorpsi fotolisis UV + karbon aktif.
Kadang-kadang saat mencetak tinta UV, katup pengalih perlu dipasang di jalur pipa untuk kondisi pemrosesan yang berbeda;<\/p>\n

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5. Mesin cetak offset<\/h3>\n

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Mesin cetak offset umumnya memiliki 6-9 warna, dengan 2-3 warna menggunakan tinta kedelai dan 3-4 warna menggunakan tinta UV. Volume udara tangkap dan buang yang direncanakan untuk setiap warna adalah 2000m\u00b3\/jam;
Saat mencetak tinta minyak kedelai, konsentrasi gas buang VOCS adalah 50-150mg\/m\u00b3 (termasuk air cucian mobil), dan gas buang tidak terorganisir lainnya terkonsentrasi di roda zeolit dan kemudian dibakar di RTO;
Saat mencetak tinta UV, metode penanganannya adalah:
1. Setelah ditangkap, langsung dikirim ke insinerasi RTO sebagai gas limbah terorganisir;
2. Gunakan perangkat adsorpsi\/desorpsi fotolisis UV + karbon aktif.
Kadang-kadang saat mencetak tinta UV, katup pengalih perlu dipasang di jalur pipa untuk kondisi pemrosesan yang berbeda;<\/p>\n

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Analisis Limbah Gas pada Industri Kemasan Rokok<\/strong><\/h2>\n

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    \n
  1. Mesin cetak offset, mesin cetak cekung tunggal, dan mesin sablon umumnya menggunakan tinta UV, yang mengandung sejumlah besar resin yang dapat diawetkan dengan cahaya dan mudah diawetkan pada saringan molekuler putar terkonsentrasi zeolit, yang menyebabkan penyumbatan saringan molekuler putar. Oleh karena itu, bagian ini diperlakukan dengan proses penyerapan\/desorpsi fotolisis UV + karbon aktif untuk memenuhi standar dan kemudian dibuang melalui cerobong asap. Sumber panas desorpsi karbon aktif adalah pertukaran panas dengan pembuangan pemurnian RTO dan pemanas listrik tambahan atau penukar panas udara panas putar terkonsentrasi zeolit atau udara suhu tinggi RTO;<\/li>\n
  2. Mesin cetak gravure label rokok memiliki karakteristik volume gas buang yang besar dan konsentrasi yang rendah. Bahkan setelah modifikasi peralatan untuk mengurangi udara dan meningkatkan konsentrasi, konsentrasinya masih belum tinggi, dan hal itu memengaruhi kekeringan dan residu pelarut dari mesin cetak gravure. Oleh karena itu, baik pengumpulan yang terorganisir maupun yang tidak terorganisir dikirim ke roda putar konsentrasi zeolit untuk diolah;
    Mesin cetak kertas pinus air tidak memiliki organisasi, dan konsentrasi gas buang di ruang pencampuran tinta dan ruang limbah berbahaya juga rendah. Oleh karena itu, gas buang juga dialirkan ke roda konsentrasi zeolit untuk penyerapan dan pengolahan konsentrasi. Gas bersih yang dimurnikan dibuang melalui cerobong asap untuk memenuhi standar.
    Karena efisiensi adsorpsi roda konsentrasi zeolit paling tinggi ketika suhu \u2264 40 \u2103 dan kelembaban relatif \u2264 70%, perangkat pendingin permukaan tambahan (seperti menara pendingin berisi air) ditambahkan untuk suhu yang lebih tinggi guna memastikan bahwa suhu dan kelembaban relatif gas buang berada dalam keadaan optimal.
    Panas desorpsi roda konsentrasi zeolit berasal dari tungku oksidasi regeneratif (RTO) tipe katup putar;<\/li>\n
  3. Mesin cetak kertas pinus air memiliki volume gas buang yang besar dan konsentrasi VOC yang tinggi dalam gas buang. Oleh karena itu, sistem udara panas mesin cetak dimodifikasi dengan LEL untuk mengurangi gas buang dan meningkatkan konsentrasi gas buang. Gas buang yang terkumpul dikirim ke tungku oksidasi penyimpanan termal (RTO) tipe katup putar untuk pembakaran langsung. Setelah pembakaran, udara bersih dibuang melalui cerobong asap untuk memenuhi standar.<\/li>\n<\/ol>\n

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    Rute manajemen mesin cetak kertas pinus air<\/strong><\/h2>\n

    Mesin cetak kertas pinus air atau mesin cetak gravure oven pengurangan udara LEL dan penebalan
    <\/strong><\/p>\n

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    Prinsip LEL mengurangi angin dan meningkatkan konsentrasi<\/h3>\n

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    Prinsip dan penjelasan pengurangan dan penebalan udara LEL untuk mesin cetak kertas pinus air atau oven mesin cetak gravure<\/p>\n

    ciri:<\/strong><\/p>\n

      \n
    1. Sistem ini terhubung dan dikontrol dengan operasi mesin cetak, yang lebih hemat energi.<\/li>\n
    2. Volume udara buangan seluruh mesin dikontrol secara otomatis oleh tekanan negatif.<\/li>\n
    3. Katup pembuangan setiap kelompok dihubungkan dengan sinyal kipas kelompok warna.<\/li>\n
    4. Pembukaan katup udara dapat diatur melalui antarmuka manusia-mesin untuk memastikan bahwa tekanan negatif oven tidak mengeluarkan udara.<\/li>\n
    5. Sensor LEL memastikan keamanan konsentrasi.<\/li>\n
    6. Produk kelas atas dilengkapi dengan analisis volume tinta otomatis, yang secara otomatis dapat menyesuaikan pembukaan katup udara untuk mencapai konservasi energi dan pengurangan emisi.<\/li>\n<\/ol>\n

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      Prinsip dan karakteristik teknis kotak tipe LEL untuk mengurangi angin dan meningkatkan konsentrasi<\/h3>\n

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      Fitur teknis utama dari perangkat pengurangan dan konsentrasi angin paralel LEL \u201cBox type Internal Circulation\u201d adalah:
      1. Semua komponen udara panas disusun secara terpusat dalam kotak terisolasi
      Ketebalan lapisan insulasi adalah 50mm; Membangun saluran sirkulasi udara balik untuk mengurangi konsumsi pembuangan panas pipa;
      2. Sirkulasi udara balik sekunder, sirkulasi jalur pendek, resistensi pipa yang signifikan
      mengurangi;
      3. Asupan dan pembuangan udara aktif kipas ganda, pengaturan kecepatan frekuensi variabel, pengurangan dan konsentrasi udara
      Penyesuaian linier yang sebanding;
      4. Ventilasi tanah berdiameter besar untuk mengurangi polusi gas buang yang tidak terorganisir di bengkel;
      5. Teknologi paten, setiap kelompok warna terhubung secara independen secara paralel untuk mengurangi angin dan meningkatkan konsentrasi, dengan berbagai warna
      Tidak ada gangguan di antara mereka;<\/p>\n

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      Rencana partisi bengkel yang tidak terorganisir<\/strong><\/h2>\n

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      Titik penyebaran peralatan produksi yang tidak terorganisir<\/h3>\n

       <\/p>\n

      Seperti yang terlihat pada gambar di atas, titik emisi gas buang yang tidak terorganisir dari mesin penggulung meliputi: gas buang yang dikeluarkan saat film material meninggalkan oven, gas buang yang bocor karena penyegelan oven yang buruk, gas buang yang menguap dari baki tinta, gas buang yang menguap dari tangki tinta, dan gas buang yang menguap dari wadah pemutar pelarut;
      Metode untuk mengurangi emisi gas buang yang tidak terorganisir dari mesin rolling:<\/p>\n

        \n
      • 1) Tambahkan saluran hisap ke port pembuangan oven, dan gas buang yang diserap dimasukkan ke dalam sistem sirkulasi gas buang yang terorganisir di dalam oven;<\/li>\n
      • 2) Tetapkan tekanan negatif secara ketat dalam oven, tambahkan flensa kedap angin pada outlet rol pemandu oven, dan perbaiki strip penyegelan oven;<\/li>\n
      • 3) Tutup baki tinta, tangki tinta, dan segel wadah pengeluaran pelarut;<\/li>\n
      • 4) Pertahankan suhu konstan 26\u2103 dan kelembaban konstan 55% di bengkel;<\/li>\n<\/ul>\n

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        Diagram skema partisi koleksi tidak terorganisir peralatan produksi<\/h3>\n

        [\/et_pb_text][et_pb_image src=”https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2024\/12\/0-rto-for-Cigarette-pack-industry-5.webp” _builder_version=”4.27.4″ _module_preset=”default” alt=”rto for Cigarette pack industry ” title_text=”0-rto for Cigarette pack industry 5″ hover_enabled=”0″ sticky_enabled=”0″][\/et_pb_image][\/et_pb_column][et_pb_column _builder_version=”4.27.4″ _module_preset=”default” type=”3_5″][et_pb_image src=”https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2024\/12\/0-rto-for-Cigarette-pack-industry-4.webp” _builder_version=”4.27.4″ _module_preset=”default” alt=”rto for Cigarette pack industry ” title_text=”0-rto for Cigarette pack industry 4″ hover_enabled=”0″ sticky_enabled=”0″][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default”][et_pb_column _builder_version=”4.27.4″ _module_preset=”default” type=”4_4″][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” hover_enabled=”0″ sticky_enabled=”0″]<\/p>\n

        Peralatan produksi tanpa partisi pengumpulan yang terorganisir<\/h3>\n

        [\/et_pb_text][et_pb_image src=”https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2024\/12\/0-rto-for-Cigarette-pack-industry-6.webp” _builder_version=”4.27.4″ _module_preset=”default” hover_enabled=”0″ sticky_enabled=”0″ alt=”rto for Cigarette pack industry ” title_text=”0-rto for Cigarette pack industry 6″][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ theme_builder_area=”post_content” _builder_version=”4.27.4″ _module_preset=”default”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” theme_builder_area=”post_content”][et_pb_column _builder_version=”4.27.4″ _module_preset=”default” type=”4_4″ theme_builder_area=”post_content”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″]<\/p>\n

        Kasus Klasik<\/strong><\/strong><\/h2>\n

        [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” theme_builder_area=”post_content”][et_pb_column _builder_version=”4.27.4″ _module_preset=”default” type=”4_4″ theme_builder_area=”post_content”][et_pb_image src=”https:\/\/regenerative-thermal-oxidizers.com\/wp-content\/uploads\/2024\/12\/0-rto-case-1.webp” _builder_version=”4.27.4″ _module_preset=”default” theme_builder_area=”post_content” alt=”rto case 1″ title_text=”0-rto case 1″ hover_enabled=”0″ sticky_enabled=”0″][\/et_pb_image][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” theme_builder_area=”post_content”][et_pb_column _builder_version=”4.27.4″ _module_preset=”default” type=”4_4″ theme_builder_area=”post_content”][et_pb_accordion _builder_version=”4.27.4″ _module_preset=”default” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″ open_toggle_background_color=”#FFFFFF” closed_toggle_background_color=”#0C71C3″ toggle_text_color=”#FFFFFF” open_toggle_text_color=”#000000″][et_pb_accordion_item title=”Qingdao Jiaze Packaging Co., Ltd” _builder_version=”4.27.4″ _module_preset=”default” open=”off” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″]<\/p>\n

        Studi Kasus Qingdao Jiaze Packaging Co., Ltd. 100.000 m\u00b3\/jam Roda Konsentrator Zeolit + 40.000 m\u00b3\/jam + 70.000 m\u00b3\/jam Tungku Oksidasi Penyimpanan Termal (RTO) Katup Putar<\/p>\n\n\n\n\n\n\n\n
        Situasi peralatan<\/td>\n<\/td>\n<\/td>\n<\/td>\n<\/td>\n<\/tr>\n
        Mesin cetak kertas pinus air<\/td>\nMesin pelapis<\/td>\nMesin komposit<\/td>\nRuang pencampuran tinta<\/td>\n<\/td>\n<\/tr>\n
        8 satuan<\/td>\n1 unit<\/td>\n4 unit<\/td>\n3 kamar<\/td>\n<\/td>\n<\/tr>\n
        Oven LEL mengurangi aliran udara dan meningkatkan konsentrasi<\/td>\nPengurangan dan penebalan angin paralel seri<\/td>\nSeri LEL pengurangan angin paralel dan peningkatan konsentrasi<\/td>\n<\/td>\nKatup putar RTO<\/td>\n<\/tr>\n
        Koleksi tidak terorganisir<\/td>\n<\/td>\n<\/td>\nAngin Lingkungan<\/td>\nKonsentrasi zeolit<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
          \n
        1. Delapan mesin cetak kertas pinus air telah mengatur pembuangan dengan konsentrasi tinggi. Setelah pengurangan dan pengentalan udara LEL, pembuangan dikurangi dan konsentrasi ditingkatkan sebelum dikirim ke kotak pencampuran;
          Satu mesin pelapis dihubungkan secara seri dan paralel untuk mengurangi aliran udara, meningkatkan konsentrasi, mengurangi pembuangan, dan meningkatkan konsentrasi sebelum dimasukkan ke RTO;<\/li>\n
        2. Setelah melewati koneksi paralel seri LEL untuk mengurangi udara dan meningkatkan konsentrasi, mesin komposit dikirim ke kotak pencampuran;<\/li>\n
        3. 8 mesin cetak kertas pinus air, 1 mesin pelapis, 4 mesin laminasi, dan ruang pencampuran tinta memiliki konsentrasi udara ambien yang rendah. Setelah dikonsentrasikan dan didesorpsi pada pembesaran tinggi menggunakan roda zeolit 100.000 m\u00b3\/jam, partikel-partikel tersebut mengalir ke dalam kotak pencampuran;<\/li>\n
        4. Dua kipas utama RTO katup putar, 70.000 m\u00b3\/jam dan 40.000 m\u00b3\/jam, digunakan untuk mengekstrak dan mengirimkannya ke tungku oksidasi penyimpanan termal (RTO) katup putar untuk pengolahan insinerasi. Setelah memenuhi standar, gas tersebut dibuang melalui cerobong asap;<\/li>\n
        5. Masing-masing berkapasitas 40.000m\u00b3\/jam dan 70.000m\u00b3\/jam dilengkapi dengan boiler uap, yang dapat menghasilkan sekitar 18 ton uap per hari.<\/li>\n<\/ol>\n

          \"rto<\/p>\n

          [\/et_pb_accordion_item][et_pb_accordion_item title=”Zhengzhou Huangjinye Industrial Co., Ltd” _builder_version=”4.27.4″ _module_preset=”default” open=”on” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″]<\/p>\n

          Studi kasus Zhengzhou Huangjinye Industrial Co., Ltd. Roda konsentrasi zeolit 120000m\u00b3\/jam + tungku oksidasi penyimpanan termal katup putar (RTO) 20000m\u00b3\/jam + fotolisis UV 50000m\u00b3\/jam + perangkat adsorpsi\/desorpsi karbon aktif<\/p>\n

          Situasi peralatan<\/strong><\/p>\n

          \n\n\n\n\n\n\n
          Mesin cekung tunggal<\/td>\nMesin cetak gravure<\/td>\nMesin komposit<\/td>\nRuang limbah berbahaya<\/td>\nMesin sablon<\/td>\nmesin offset<\/td>\n<\/td>\n<\/tr>\n
          2<\/td>\n2<\/td>\n3<\/td>\n1<\/td>\n4<\/td>\n2<\/td>\n<\/td>\n<\/tr>\n
          Terorganisir<\/td>\nTerorganisir tanpa organisasi<\/td>\nTerorganisir<\/td>\nAngin Lingkungan<\/td>\n<\/td>\n<\/td>\nRoda zeolit + katup putar RTO<\/td>\n<\/tr>\n
          <\/td>\n<\/td>\n<\/td>\n<\/td>\nUdara buangan<\/td>\nUdara buangan<\/td>\nFotolisis UV + karbon aktif<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
            \n
          1. Dua mesin cetak gravure, tiga mesin komposit, dan ruang limbah berbahaya memiliki konsentrasi udara rendah. Setelah dikonsentrasikan dan didesorpsi dengan laju tinggi menggunakan roda zeolit 120.000 m\u00b3\/jam, limbah tersebut dikirim ke tungku oksidasi penyimpanan termal (RTO) katup putar 20.000 m\u00b3\/jam untuk diolah dengan insinerasi dan memenuhi standar emisi.<\/li>\n
          2. Karena penggunaan tinta UV konsentrasi rendah, emisi dari 4 mesin sablon dan 2 mesin cetak offset diolah dengan fotolisis UV dan perangkat adsorpsi\/desorpsi karbon aktif untuk memenuhi standar emisi.<\/li>\n
          3. Karena konsentrasi mesin cetak gravure, mesin cekung tunggal, dll. yang relatif rendah, tidak ada panas berlebih yang dihasilkan, sehingga tidak dilengkapi dengan perangkat pemulihan panas buang.<\/li>\n<\/ol>\n

            \"rto<\/p>\n

            [\/et_pb_accordion_item][et_pb_accordion_item title=”Anyang Hongqiqu Group Printing Factory” _builder_version=”4.27.4″ _module_preset=”default” open=”on” theme_builder_area=”post_content” hover_enabled=”0″ sticky_enabled=”0″]<\/p>\n

            Roda zeolit silinder 120000m\u00b3\/jam + katup putar RTO 25000m\u00b3\/jam<\/p>\n

            \"kasus<\/p>\n

            [\/et_pb_accordion_item][\/et_pb_accordion][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>","protected":false},"excerpt":{"rendered":"

            Characteristics of Printing Equipment in the Cigarette Packaging Industry1. Intaglio printing machineThe cigarette pack printing roll concave machine generally has 8-12 colors; The low-speed printing machine has a speed of 100-120m\/min, consumes 30-50kg\/h of ink and solvent per hour, and has a total exhaust volume of 25000-30000m \u00b3\/h; The high-speed printing machine has a speed […]<\/p>","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"class_list":["post-4170","page","type-page","status-publish","hentry"],"rankMath":{"parentDomain":"regenerative-thermal-oxidizers.com","noFollowDomains":[],"noFollowExcludeDomains":[],"noFollowExternalLinks":false,"featuredImageNotice":"Gambar yang ditampilkan harus setidaknya 200 x 200 piksel untuk diambil oleh Facebook dan situs media sosial 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