Request Engineering Sizing<\/a><\/p>\n<\/div>\n<\/header>\n <\/p>\n\n\u2699\ufe0f Executive Engineering Brief<\/h2>\n\n
\n
? Sinter Plant Dedusting (Head\/Tail)<\/h3>\n\n- ? Max Gas Volume:<\/strong> Up to 2,500,000 m\u00b3\/h<\/li>\n
- ?\ufe0f \u062f\u0631\u062c\u0629 \u062d\u0631\u0627\u0631\u0629:<\/strong> 80 – 160 \u00b0C<\/li>\n
- ?\ufe0f Inlet Dust Density:<\/strong> Up to 50 g\/Nm\u00b3<\/li>\n
- ?\ufe0f Max Suction Pressure:<\/strong> -22,000 Pa (Extreme)<\/li>\n
- ? Supported Units:<\/strong> 18 – 450 MW scale<\/li>\n
<\/li>\n<\/ul>\n<\/div>\n\n
?\ufe0f Dry Type Converter Gas ESP<\/h3>\n\n- ? Max Gas Volume:<\/strong> 1,400,000 m\u00b3\/h<\/li>\n
- ? \u062a\u0635\u0645\u064a\u0645:<\/strong> Cylindrical, Explosion-Proof<\/li>\n
- ? \u062e\u062a\u0645:<\/strong> 100% Zero Leakage Design<\/li>\n
- ?\ufe0f Casing Pressure Bearing:<\/strong> 0.2 MPa<\/li>\n
- ? \u0623\u0645\u0627\u0646:<\/strong> Integrated Relief Valves<\/li>\n
<\/li>\n<\/ul>\n<\/div>\n\n
? Core System Performance<\/h3>\n\n- \u2705 Outlet Emission:<\/strong> < 50 mg\/Nm\u00b3 (Capable of < 10 mg\/Nm\u00b3)<\/li>\n
- \u2705 Operating Resistance:<\/strong> 200 – 350 Pa<\/li>\n
- \u2705 Collecting Plates:<\/strong> ZT24 High-Efficiency<\/li>\n
- \u2705 Discharge Wires:<\/strong> Fishbone \/ B-Type \/ V-Type<\/li>\n
- \u2705 Lifespan:<\/strong> Designed for 20+ Years<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/section>\n\n
? Deep Technical Specifications<\/h2>\n\n
\n\n\n| Structural Parameter<\/th>\n | Specification Range<\/th>\n | Metallurgical Engineering Impact<\/th>\n<\/tr>\n<\/thead>\n |
\n\nNumber of Chambers<\/strong><\/td>\n| 1 – 2 (pcs)<\/td>\n | Ensures parallel processing. Allows partial isolation for maintenance without shutting down the entire sintering or smelting line.<\/td>\n<\/tr>\n | \nPassages Per Chamber<\/strong><\/td>\n| 9 – 40 (pcs)<\/td>\n | Highly scalable cross-section to maintain ideal aerodynamic velocity across fluctuating blast furnace gas volumes.<\/td>\n<\/tr>\n | \nHeight of Field<\/strong><\/td>\n| 5 – 15 (m)<\/td>\n | Maximizes the specific collection area (SCA) within the constrained terrestrial footprints typical of legacy steelworks.<\/td>\n<\/tr>\n | \nNumber of Fields<\/strong><\/td>\n| 1 – 6 (pcs)<\/td>\n | Sequential electrostatic charging stages guarantee ultra-low emission targets (< 10-50mg\/Nm\u00b3) even for highly resistive metallurgical dust.<\/td>\n<\/tr>\n | \nPassage Space<\/strong><\/td>\n| 300, 400, 450 (mm)<\/td>\n | Wide plate spacing heavily mitigates spark-over potential and accommodates severe abrasive dust loads without bridging.<\/td>\n<\/tr>\n | \nCross Sectional Area<\/strong><\/td>\n| 10 – 494 (m\u00b2)<\/td>\n | Engineered to maintain strict internal gas velocities (usually 0.8 – 1.2 m\/s) to prevent particle re-entrainment.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/section>\n\n? Process Mechanics & Internal Architecture<\/h2>\n\n \n How Electrostatic Precipitation Works<\/h3>\nThe Ever-power BLESP Series separates abrasive and potentially explosive particulate matter from metallurgical gas streams using intense electrostatic forces (Coulomb force). This achieves maximum capture efficiency with virtually zero mechanical resistance.<\/p>\n \n- Laminar Gas Distribution:<\/strong> Raw gas flows through highly engineered distribution screens (X-type, square hole, or round hole) to ensure uniform velocity distribution across the entire cross-section.<\/li>\n
- High-Voltage Ionization:<\/strong> Tens of thousands of volts (DC) are applied to the Discharge Electrodes. This creates a powerful corona discharge, ionizing the gas and generating an electron avalanche.<\/li>\n
- Particle Charging & Migration:<\/strong> Suspended metallurgical dust particles collide with ionized gas molecules, acquiring a strong negative charge, and are driven forcefully toward the grounded Collecting Electrodes.<\/li>\n
- Mechanical Rapping:<\/strong> Precisely timed continuous and revolving-arm hammers strike the plates and wires. The shear force causes the agglomerated dust to fall directly into the collection hoppers.<\/li>\n<\/ol>\n
<\/p>\n<\/div>\n
\n Advanced Internal Componentry<\/h3>\nThe reliability of an ESP in a steel plant depends entirely on its internal structural integrity:<\/p>\n \n- ZT24 Collecting Electrodes (CE):<\/strong> Our proprietary ZT24 profile plates offer superior discharging performance and uniform current density. They mathematically yield a 10% larger effective dust collecting area<\/strong> compared to standard profiles in the same space.<\/li>\n
- Rigid Discharge Electrodes (DE):<\/strong> We utilize heavy-duty B-type, V-type, and rigid Fishbone wires<\/strong>. In turbulent sinter flows, these guarantee absolute solidity, non-breakability, and aggressive, uninterrupted corona generation.<\/li>\n
- Specialized Cylindrical Architecture (Converter Gas):<\/strong> For explosive CO gas mixtures, standard rectangular ESPs fail. Our cylindrical casing design prevents combustible gas\/air pockets, eliminates dead zones, and features a 100% sealed, 0.2MPa pressure-bearing shell equipped with explosion relief valves and special internal dust scrapers.<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<\/section>\n
| | | | | | |